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Re: [Healeys] Coolant bypass port in the head - 6-cyl

To: healeys@autox.team.net
Subject: Re: [Healeys] Coolant bypass port in the head - 6-cyl
From: Bob Spidell <bspidell@comcast.net>
Date: Tue, 29 Mar 2022 18:49:13 -0700
Delivered-to: mharc@autox.team.net
Delivered-to: healeys@autox.team.net
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Years ago, someone--might have been BCS, but I'm not sure--was selling a 
Robertshaw thermostat with a brass sleeve soldered to it (Robertshaw 
thermostats have a center portion that moves up and down). The one I 
bought was 160deg; I desoldered the sleeve and soldered it to a 180deg 
Robertshaw. I bought one of the original, bellows-type from 
Kees--whatever happened to him?--but never installed it; heard they were 
the 'fail closed' type, which could turn a minor failure into a 
catastrophe (still have it around somewhere).

https://flowkoolerwaterpumps.com/products/robertshaw-330-160-degree-thermostat


On 3/29/2022 6:35 PM, Alan Seigrist via Healeys wrote:
> Harold -
>
> Thank you, now I understand how the whole thing is supposed to work.  
> The sleeve works to cut off the bypass so that hot water is not 
> recycled into the system after it warms up. FWIW, this only applies to 
> the 6 cyl, the 4 cyl doesn't have any sort of bypass.
>
> Yes, I think it would be great if you could share with us which 
> thermostat to purchase and how to modify it.
>
> Best,
>
> Alan
>
> On Wed, Mar 30, 2022 at 1:28 AM Harold Manifold via Healeys 
> <healeys@autox.team.net> wrote:
>
>     The coolant bypass plays an important but problematic role in the
>     Healeyâ??s cooling system. When the thermostat is closed coolant
>     returns to the water pump via the bypass. See the red circle on
>     the attached picture. The bypass is important for three reasons:
>     its allows the coolant in the block to continue to circulate and
>     come to a uniform temperature before the thermostat opens, it
>     prevents hot spots that could develop from stagnant coolant and it
>     prevents the water pump from dead heading.
>
>     The problematic part is in the original design the bypass was
>     closed by a sleeve on the bellows type thermostat when the
>     thermostat opened. The original Bellows type thermostat used a
>     volatile liquid and were not reliable and were not suitable for
>     the 7 psi cooling system pressure. Wax type thermostats are much
>     more reliable but they do not have a sleeve to close off the
>     bypass. There may be some expensive wax type replicas of the
>     original bellows type.
>
>     After looking at many options the best option for a reasonably
>     priced wax type thermostat with a sleeve to close off the bay pass
>     is the modified Land Rover Series ll thermostat. If anyone would
>     like to know about modifying the Landver thermostat let me know.
>     It can be easily done.
>
>     Harold
>
>     *Sent: *Tuesday, March 29, 2022 9:17 AM
>     *Subject: *Re: [Healeys] Coolant bypass port in the head - 6-cyl
>
>     The coolant travels from the bottom of the radiator to the water
>     pump into the block then from the block into the head then through
>     the thermostat to the top of the radiator.
>
>     M
>
>     On Tue., Mar. 29, 2022, 11:57 a.m. Elton S, <eps2660@gmail.com> wrote:
>
>         As a related question, what is the direction of flow through
>         the radiator - up from the bottom or down from the top?
>
>         Elton
>
>         BJ7
>
>         On Tue, Mar 29, 2022 at 11:44 AM Michael Salter
>         <michaelsalter@gmail.com> wrote:
>
>             As Gary points out, and far as I have been able to figure
>             out, the bypass passage is open when the engine is cold,
>             the idea being that by "short circuiting" the radiator the
>             coolant in the heater and bypass passage will warm up more
>             quickly and the heater will produce heat more quickly.
>
>             We had a slew of the "shrouded " type thermostats that I
>             bought when Smiths Canada closed down. The part number was
>             43570/28 and we used to sell them to customers who
>             reported overheating problems.
>
>             I stopped promoting them as a potential solution to
>             overheating issues after being taken to task by a customer
>             who did an extensive study of the issue and proved, at
>             least to my satisfaction,  that they improved cooling not
>             one iota.
>
>             M
>
>             On Tue., Mar. 29, 2022, 10:47 a.m. Alan Seigrist,
>             <healey.nut@gmail.com> wrote:
>
>                 I don't know if this has ever been answered before,
>                 but where does the little bypass port begin?
>
>                 What parts of the head does that bypass come in
>                 contact with?
>
>                 When do you want to cover the port with a sleeve (when
>                 coolant is hot or cold?)
>
>                 I ask because the old bellows style thermostat will
>                 cover the bypass port when the thermostat opens
>
>                 then I have another wax thermostat and the sleeve
>                 actually cover the bypass when it is cold, and doesn't
>                 cover it when the thermostat opens.... so it works
>                 exact opposite to the old bellows style thermostat.
>
>                 confused....
>
>                 Cheers,
>
>                 Alan
>
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    Years ago, someone--might have been BCS, but I'm not sure--was
    selling a Robertshaw thermostat with a brass sleeve soldered to it
    (Robertshaw thermostats have a center portion that moves up and
    down). The one I bought was 160deg; I desoldered the sleeve and
    soldered it to a 180deg Robertshaw. I bought one of the original,
    bellows-type from Kees--whatever happened to him?--but never
    installed it; heard they were the 'fail closed' type, which could
    turn a minor failure into a catastrophe (still have it around
    somewhere).<br>
    <br>
<a class="moz-txt-link-freetext" 
href="https://flowkoolerwaterpumps.com/products/robertshaw-330-160-degree-thermostat";>https://flowkoolerwaterpumps.com/products/robertshaw-330-160-degree-thermostat</a><br>
    <br>
    <br>
    <div class="moz-cite-prefix">On 3/29/2022 6:35 PM, Alan Seigrist via
      Healeys wrote:<br>
    </div>
    <blockquote type="cite"
cite="mid:CAFBXTkJ=b+zOYKGSdnLM9qm7ac=kCj=7OY9NvsYGED9_rn4ckg@mail.gmail.com">
      <meta http-equiv="content-type" content="text/html; charset=UTF-8">
      <div dir="ltr">Harold -
        <div><br>
        </div>
        <div>Thank you, now I understand how the whole thing is supposed
          to work.  The sleeve works to cut off the bypass so that hot
          water is not recycled into the system after it warms up. 
          FWIW, this only applies to the 6 cyl, the 4 cyl doesn't have
          any sort of bypass.<br>
          <br>
          Yes, I think it would be great if you could share with us
          which thermostat to purchase and how to modify it.</div>
        <div><br>
        </div>
        <div>Best,</div>
        <div><br>
        </div>
        <div>Alan</div>
      </div>
      <br>
      <div class="gmail_quote">
        <div dir="ltr" class="gmail_attr">On Wed, Mar 30, 2022 at 1:28
          AM Harold Manifold via Healeys &lt;<a
            href="mailto:healeys@autox.team.net"; moz-do-not-send="true"
            class="moz-txt-link-freetext">healeys@autox.team.net</a>&gt;
          wrote:<br>
        </div>
        <blockquote class="gmail_quote" style="margin:0px 0px 0px
          0.8ex;border-left:1px solid rgb(204,204,204);padding-left:1ex">
          <div style="overflow-wrap: break-word;" lang="EN-US">
            <div class="gmail-m_1740681596236512560WordSection1">
              <p class="MsoNormal">The coolant bypass plays an important
                but problematic role in the Healeyâ??s cooling system.
                When the thermostat is closed coolant returns to the
                water pump via the bypass. See the red circle on the
                attached picture. The bypass is important for three
                reasons: its allows the coolant in the block to continue
                to circulate and come to a uniform temperature before
                the thermostat opens, it prevents hot spots that could
                develop from stagnant coolant and it prevents the water
                pump from dead heading.</p>
              <p class="MsoNormal"> </p>
              <p class="MsoNormal">The problematic part is in the
                original design the bypass was closed by a sleeve on the
                bellows type thermostat when the thermostat opened. The
                original Bellows type thermostat used a volatile liquid
                and were not reliable and were not suitable for the 7
                psi cooling system pressure. Wax type thermostats are
                much more reliable but they do not have a sleeve to
                close off the bypass. There may be some expensive wax
                type replicas of the original bellows type.</p>
              <p class="MsoNormal"> </p>
              <p class="MsoNormal">After looking at many options the
                best option for a reasonably priced wax type thermostat
                with a sleeve to close off the bay pass is the modified
                Land Rover Series ll thermostat. If anyone would like to
                know about modifying the Landver thermostat let me know.
                It can be easily done.</p>
              <p class="MsoNormal"> </p>
              <p class="MsoNormal">Harold</p>
              <p class="MsoNormal"> </p>
              <div
style="border-right:none;border-bottom:none;border-left:none;border-top:1pt
                solid rgb(225,225,225);padding:3pt 0in 0in">
                <p class="MsoNormal" style="border:none;padding:0in"><b>From:
                  </b><a href="mailto:healeys@autox.team.net";
                    target="_blank" moz-do-not-send="true">Michael
                    Salter via Healeys</a><br>
                  <b>Sent: </b>Tuesday, March 29, 2022 9:17 AM<br>
                  <b>To: </b><a href="mailto:Healeys@autox.team.net";
                    target="_blank" moz-do-not-send="true">Healey list</a><br>
                  <b>Subject: </b>Re: [Healeys] Coolant bypass port in
                  the head - 6-cyl</p>
              </div>
              <p class="MsoNormal"> </p>
              <div>
                <p class="MsoNormal">The coolant travels from the bottom
                  of the radiator to the water pump into the block then
                  from the block into the head then through the
                  thermostat to the top of the radiator.</p>
                <div>
                  <p class="MsoNormal"> </p>
                </div>
                <div>
                  <p class="MsoNormal">M</p>
                </div>
              </div>
              <p class="MsoNormal"> </p>
              <div>
                <div>
                  <p class="MsoNormal">On Tue., Mar. 29, 2022, 11:57
                    a.m. Elton S, &lt;<a href="mailto:eps2660@gmail.com";
                      target="_blank" moz-do-not-send="true"
                      class="moz-txt-link-freetext">eps2660@gmail.com</a>&gt;
                    wrote:</p>
                </div>
                <blockquote
style="border-top:none;border-right:none;border-bottom:none;border-left:1pt
                  solid rgb(204,204,204);padding:0in 0in 0in
                  6pt;margin-left:4.8pt;margin-right:0in">
                  <div>
                    <p class="MsoNormal">As a related question, what is
                      the direction of flow through the radiator - up
                      from the bottom or down from the top?</p>
                    <div>
                      <p class="MsoNormal">Elton  </p>
                    </div>
                    <div>
                      <p class="MsoNormal">BJ7</p>
                    </div>
                  </div>
                  <p class="MsoNormal"> </p>
                  <div>
                    <div>
                      <p class="MsoNormal">On Tue, Mar 29, 2022 at 11:44
                        AM Michael Salter &lt;<a
                          href="mailto:michaelsalter@gmail.com";
                          target="_blank" moz-do-not-send="true"
                          
class="moz-txt-link-freetext">michaelsalter@gmail.com</a>&gt;
                        wrote:</p>
                    </div>
                    <blockquote
style="border-top:none;border-right:none;border-bottom:none;border-left:1pt
                      solid rgb(204,204,204);padding:0in 0in 0in
                      6pt;margin-left:4.8pt;margin-right:0in">
                      <div>
                        <p class="MsoNormal">As Gary points out, and far
                          as I have been able to figure out, the bypass
                          passage is open when the engine is cold, the
                          idea being that by "short circuiting" the
                          radiator the coolant in the heater and bypass
                          passage will warm up more quickly and the
                          heater will produce heat more quickly. </p>
                        <div>
                          <p class="MsoNormal">We had a slew of the
                            "shrouded " type thermostats that I bought
                            when Smiths Canada closed down. The part
                            number was 43570/28 and we used to sell them
                            to customers who reported overheating
                            problems. </p>
                        </div>
                        <div>
                          <p class="MsoNormal">I stopped promoting them
                            as a potential solution to overheating
                            issues after being taken to task by a
                            customer who did an extensive study of the
                            issue and proved, at least to my
                            satisfaction,  that they improved cooling
                            not one iota.</p>
                        </div>
                        <div>
                          <p class="MsoNormal"> </p>
                        </div>
                        <div>
                          <p class="MsoNormal">M</p>
                        </div>
                      </div>
                      <p class="MsoNormal"> </p>
                      <div>
                        <div>
                          <p class="MsoNormal">On Tue., Mar. 29, 2022,
                            10:47 a.m. Alan Seigrist, &lt;<a
                              href="mailto:healey.nut@gmail.com";
                              target="_blank" moz-do-not-send="true"
                              
class="moz-txt-link-freetext">healey.nut@gmail.com</a>&gt;
                            wrote:</p>
                        </div>
                        <blockquote
style="border-top:none;border-right:none;border-bottom:none;border-left:1pt
                          solid rgb(204,204,204);padding:0in 0in 0in
                          6pt;margin-left:4.8pt;margin-right:0in">
                          <div>
                            <p class="MsoNormal">I don't know if this
                              has ever been answered before, but where
                              does the little bypass port begin?   </p>
                            <div>
                              <p class="MsoNormal"> </p>
                            </div>
                            <div>
                              <p class="MsoNormal">What parts of the
                                head does that bypass come in contact
                                with? <br>
                                <br>
                                When do you want to cover the port with
                                a sleeve (when coolant is hot or cold?)</p>
                            </div>
                            <div>
                              <p class="MsoNormal"> </p>
                            </div>
                            <div>
                              <p class="MsoNormal">I ask because the old
                                bellows style thermostat will cover the
                                bypass port when the thermostat opens<br>
                                <br>
                                then I have another wax thermostat and
                                the sleeve actually cover the bypass
                                when it is cold, and doesn't cover it
                                when the thermostat opens.... so it
                                works exact opposite to the old bellows
                                style thermostat.</p>
                            </div>
                            <div>
                              <p class="MsoNormal"> </p>
                            </div>
                            <div>
                              <p class="MsoNormal">confused....<br>
                                <br>
                                Cheers,</p>
                            </div>
                            <div>
                              <p class="MsoNormal"> </p>
                            </div>
                            <div>
                              <p class="MsoNormal">Alan</p>
                            </div>
                          </div>
                          <p class="MsoNormal"
                            
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