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Re: [Shop-talk] automotive connector breakout wires

To: Steven Trovato <strovato@optonline.net>
Subject: Re: [Shop-talk] automotive connector breakout wires
From: David Scheidt <dmscheidt@gmail.com>
Date: Thu, 23 May 2024 10:21:34 -0500
Cc: shop-talk@autox.team.net
Delivered-to: mharc@autox.team.net
Delivered-to: shop-talk@autox.team.net
References: <664ecd81.630a0220.16ecc.19a3SMTPIN_ADDED_BROKEN@mx.google.com>

> On May 23, 2024, at 00:00, Steven Trovato <strovato@optonline.net> wrote:
> 
> I need access to the individual pins in automotive connectors.  Sometimes 
> there are other approaches like back probing that work.  But other times I 
> need to actually reach into the connector and connect to a pin or socket.  
> Most recently I was working on the power running boards on my Ford 
> Expedition.  I wanted to apply 12 Volts to one particular pin and ground to a 
> different pin to actuate the motor.  Switching the two makes the motor 
> operate in the other direction.  That's how the running boards extend or 
> retract.  Fortunately, the two pins I needed were separated by an unused pin 
> location and I was able to use some jumper wires with small alligator clips.  
> That worked out, but if the pins had been adjacent I wouldn't have had enough 
> room.  I see there are some breakout wire sets available like this: 
> https://www.amazon.com/HT306-Breakout-Leads-Diagnostic-Oscilliscope/dp/B07QXZ79J2.
>  This particular one seems to be designed to connect to an oscilloscope, 
> which is not my situation.  There are also sets of automotive pins available 
> like this: 
> https://www.amazon.com/Connector-Terminal-Automotive-Electrical-Removal/dp/B0CRR3GGF1/ref=sr_1_3.
>  I suppose I could make my own wires as needed.  So, what do you guys use for 
> these situations?  Of course next time it will probably be a different car 
> and pins will probably be a different size and/or shape.  I am sure I won't 
> have every possible size and type, but I'd like to be able to cover a lot of 
> the possibilities.  Have you found something that works for you?  Thanks.
> 

When I was working in a shop, we cut connectors off of things when we replaced 
them, with as long a tail as possible.  They got used for testing, and I 
depinned connectors to have individual wires for testing etc. I often ended up 
having to make what I wanted. 

For some components, connector pig tails are available at reasonable price, 
those are great for this. 

If I were still working in a shop, I probably would spring for a connector kit 
from aeswave, or someone like that. Itâ??s going to have bananas on the end, 
but thatâ??s easy to deal with, with a banana to bare wire or crocodile clip.  
They are expensive kits, though. 


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