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TR2 Brake union woes

To: triumphs@autox.team.net
Subject: TR2 Brake union woes
From: John Gillis <jgillis@gemini.tcd.ie>
Date: Mon, 12 Aug 2002 10:07:25 +0100
Hi all,
Just had a disappointing weekend. Having rebuilt my twin master 
cylinder back up with the necessary seals, fitting it along with the 
bracket to the car. At this stage there is no motor or gearbox, so I 
fitted a union with a short length of pipe, which I folded flat to 
the clutch side of the twin master cylinder, this I hoped would allow 
me bleed out the brake system, which I plumbed some time ago. I 
connected up the pedals, took that unusual plate to allow me access 
to the rear of the cylinder off (all side screen people know the one 
I'm talking about). Poured in some very expensive silicone brake 
fluid gave a few tentative pumps on the pedal, hey presto! fluid 
coming from the pipe union at the back of the cylinder. It was 
seeping from the hole in the union that the pipe goes through (sorry 
can't think of a better way to describe the location), not from the 
threads, i.e it was seeping past the pipe. I nipped the union up, but 
to no avail. It was also doing the same thing at the other end of the 
pipe at the banjo connector, again leaking past the pipe. Anyone any 
suggestions where I have gone wrong. I know I flared some of these 
pipes myself, while others were bought in the correct lengths with 
the unions already on. I used Cunifer, cupro/nickle pipe supplied by 
Revington TR. I can't remember I the leaky pipe is one I made up or 
not. How crucial is the contact of the flare on the pipe with the 
exit point of the fluid in the master cylinder or wherever the pipe 
connects ?. Any advice welcome here, I am just hoping this does not 
repeat elsewhere on the rest of the rigid pipework, when I eventually 
get fluid down to them,.  

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