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[Shop-talk] Making a door thinner

To: Shop Talk <shop-talk@Autox.Team.Net>
Subject: [Shop-talk] Making a door thinner
From: Jim Stone via Shop-talk <shop-talk@autox.team.net>
Date: Sun, 22 Dec 2019 09:26:14 -0500
Delivered-to: mharc@autox.team.net
Delivered-to: shop-talk@autox.team.net
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I am installing a barn door in my recently remodeled house and have come =
up with a problem I would like the group=E2=80=99s help with.  I need to =
put up a pair of 8=E2=80=99 x 30" barn doors, one of which will slide in =
next to a tall kitchen cabinet.  So, not exactly a pocket door, but it =
needs to fit into a pocket.  When we designed/installed the kitchen =
cabinets we planned the cabinets for a 1 3/8=E2=80=9D - 1 1/2=E2=80=9D =
door, which I planned to make out of tongue and groove boards or =
possibly shiplap.  However, my wife has lately decided that she =
doesn=E2=80=99t like the look of the board door and wants to try =
something different.  I wanted to install something temporary while she =
shops and decides and we went to Habitat for Humanity=E2=80=99s ReStore =
yesterday to see if they had anything that would cheaply do the trick, =
at least for the holidays.  To our surprise, they had a pair of new, =
really nice, 8x30 shaker style doors for $50 each that would look really =
good in the house.  They are solid wood, I think poplar, and the only =
problem is that they are 1 3/4=E2=80=9D thick.  I bought them anyway, =
figuring I could always donate them back if there wasn=E2=80=99t a good =
way to make them work.=20

There is a possibility that I might be able to make the doors work by =
tweaking the barn door hardware, as the opening is about 1 5/8=E2=80=9D. =
 I will try that, but doubt the wall tolerances are that precise.  It it =
doesn=E2=80=99t work, my only option - besides re-donating the doors - =
is to try to narrow the doors a bit.  This should be possible, since the =
stiles and rails are 4=E2=80=9D and 8=E2=80=9D, respectively, so I am =
not talking about narrowing the entire width of the door. =20
(For what it is worth, I should add here that while the doors are =
currently 8x30, I need to tweak that a bit to make the match the =
cabinets and door opening and will be cutting them down to about 84=E2=80=9D=
 x 29=E2=80=9D. =20

I currently have a good bench top planer that I can=E2=80=99t see anyway =
to use, and a cheap HF hand planer that might work.  But, of course, I =
would be happy to buy a new one or another tool that would do the job.  =
We are probably looking at more than $1000 for a pair of 8=E2=80=99 =
doors that make my wife happy, so there is lots of room in the budget =
for a new tool.  So, what does the group think?  Can I safely take about =
1/8=E2=80=9D off each face of these doors.  Is an electric hand planer =
my best option, or is there another way?  They will be painted in the =
end, so I can fill in any random gouges, but they do have to be smooth =
and even.

As always, thanks for any advice and Happy Holidays to all!

Jim=

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<html><head><meta http-equiv=3D"Content-Type" content=3D"text/html; =
charset=3Dutf-8"></head><body style=3D"word-wrap: break-word; =
-webkit-nbsp-mode: space; line-break: after-white-space;" class=3D""><div =
class=3D"">I am installing a barn door in my recently remodeled house =
and have come up with a problem I would like the group=E2=80=99s help =
with. &nbsp;I need to put up a pair of 8=E2=80=99 x 30" barn doors, one =
of which will slide in next to a tall kitchen cabinet. &nbsp;So, not =
exactly a pocket door, but it needs to fit into a pocket. &nbsp;When we =
designed/installed the kitchen cabinets we planned the cabinets for a 1 =
3/8=E2=80=9D - 1 1/2=E2=80=9D door, which I planned to make out of =
tongue and groove boards or possibly shiplap. &nbsp;However, my wife has =
lately decided that she doesn=E2=80=99t like the look of the board door =
and wants to try something different. &nbsp;I wanted to install =
something temporary while she shops and decides and we went to Habitat =
for Humanity=E2=80=99s ReStore yesterday to see if they had anything =
that would cheaply do the trick, at least for the holidays. &nbsp;To our =
surprise, they had a pair of new, really nice, 8x30 shaker style doors =
for $50 each that would look really good in the house. &nbsp;They are =
solid wood, I think poplar, and the only problem is that they are 1 =
3/4=E2=80=9D thick. &nbsp;I bought them anyway, figuring I could always =
donate them back if there wasn=E2=80=99t a good way to make them =
work.&nbsp;</div><div class=3D""><br class=3D""></div><div =
class=3D"">There is a possibility that I might be able to make the doors =
work by tweaking the barn door hardware, as the opening is about 1 =
5/8=E2=80=9D. &nbsp;I will try that, but doubt the wall tolerances are =
that precise. &nbsp;It it doesn=E2=80=99t work, my only option - besides =
re-donating the doors - is to try to narrow the doors a bit. &nbsp;This =
<i class=3D"">should</i> be possible, since the stiles and rails are =
4=E2=80=9D and 8=E2=80=9D, respectively, so I am not talking about =
narrowing the entire width of the door. &nbsp;</div><div class=3D"">(For =
what it is worth, I should add here that while the doors are currently =
8x30, I need to tweak that a bit to make the match the cabinets and door =
opening and will be cutting them down to about 84=E2=80=9D x 29=E2=80=9D. =
&nbsp;</div><div class=3D""><br class=3D""></div><div class=3D"">I =
currently have a good bench top planer that I can=E2=80=99t see anyway =
to use, and a cheap HF hand planer that might work. &nbsp;But, of =
course, I would be happy to buy a new one or another tool that would do =
the job. &nbsp;We are probably looking at more than $1000 for a pair of =
8=E2=80=99 doors that make my wife happy, so there is lots of room in =
the budget for a new tool. &nbsp;So, what does the group think? =
&nbsp;Can I safely take about 1/8=E2=80=9D off each face of these doors. =
&nbsp;Is an electric hand planer my best option, or is there another =
way? &nbsp;They will be painted in the end, so I can fill in any random =
gouges, but they do have to be smooth and even.</div><div class=3D""><br =
class=3D""></div><div class=3D"">As always, thanks for any advice and =
Happy Holidays to all!</div><div class=3D""><br class=3D""></div><div =
class=3D"">Jim</div></body></html>=

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