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RE: Does 0.120" really get 9.5:1 compression?

To: "Greg Dito" <dito9561@bellsouth.net>,
Subject: RE: Does 0.120" really get 9.5:1 compression?
From: "Navarrette, Vance" <vance.navarrette@intel.com>
Date: Mon, 22 Dec 2003 14:38:49 -0800
        Greg:

        You are forgetting the head gasket, which is 0.035" or so thick.
Common practice when modifying engines for power is to "0 deck" the
block, i.e. decking the block so that the piston crowns are flush with the
block deck. You then rely on the gasket thickness to provide clearance 
between the piston crown and the head.
        Obviously, if you are using some exotic gasket (steel, for example)
then you need to make the appropriate changes. The hypothetical example you 
cite (assuming 0 head gasket thickness) would not leave enough clearance
for thermal expansion, etc. The piston would contact the head.
        Because of squish, decking the block 0.015" will make more power
than shaving the head 0.015", assuming equal compression ratios. Obviously
the limit to raising compression via decking the block is piston to head 
clearance, and you can mill the head a great deal more than the block.
But decking the block makes more power than milling the head by the same 
amount (assuming you have a squish area on the head).
        Obviously, milling the block deck insures a flat mating surface, 
but likewise milling the head provides a similar function for the head.
It is equally valid to use these means to raise compression and power, and
so one can kill two birds with one stone via decking/milling.


        Vance
        

-----Original Message-----
From: owner-6pack@autox.team.net [mailto:owner-6pack@autox.team.net]On
Behalf Of Greg Dito
Sent: Monday, December 22, 2003 2:15 PM
To: Timothy Holbrook; 6pack@autox.team.net
Subject: Re: RE: Does 0.120" really get 9.5:1 compression?


Whoa! Maybe in theory.  But you cannot take as much off of the block as you can 
the head for the simple reason that you would be exposing the pistons above 
flush to the block.

There may be several reasons for decking a block, but one certainly is to 
assure a flat mating surface to the head.  To properly deck a block you first 
have to measure all pistons and find the highest at top dead center before 
taking the engine apart.  The difference between the top of the block and the 
highest piston, less a clearance height (.005"?), is the max amount to be cut 
from the block.  Realize a typical human hair is about .004" thick.  Cut below 
the highest piston height and it will crash into the head the first time you 
crank it.

Another purpose for decking the block is to assure near identical compression 
in all cylinders.  This must be done, though, by also insuring your connecting 
rods and pistons are the same length.  A practice more for the competition 
engine than a street engine.

Greg Dito
CD6250L




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