[Healeys] Engine block plugs

joe mulqueen joemulqueen at yahoo.com
Sat Sep 13 11:50:50 MDT 2025


 Appoligize if my reply navigation is wrong but spied Harold's good advice to tap the gallery holes...definitiely more reliable path...is that way brass plugs appear to not be readily available?
Thanks - Joe Mulqueen
    On Saturday, September 6, 2025 at 11:21:07 AM PDT, healeys-request at autox.team.net <healeys-request at autox.team.net> wrote:  
 
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Today's Topics:

  1. Re: Engine block plugs (Bob Spidell)
  2. Re: Engine block plugs (JSARCH)
  3. Re: Engine block plugs (Harold Manifold)
  4. Re: Engine block plugs (Michael Salter)
  5. Re: Engine block plugs (m.g.sharp at sympatico.ca)
  6. Re: Engine block plugs (Per Schoerner)


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Message: 1
Date: Fri, 5 Sep 2025 16:55:24 -0700
From: Bob Spidell <bspidell at comcast.net>
To: healeys at autox.team.net
Subject: Re: [Healeys] Engine block plugs
Message-ID: <f5002fde-43c6-4c74-b938-7d097ca1ac64 at comcast.net>
Content-Type: text/plain; charset="utf-8"; Format="flowed"

When I had my BJ8 engine overhauled the shop who did the work--a 
well-known local outfit--could not find properly-sized freeze/casting 
plugs, so he bought oversized metric ones and machined them to fit. He 
didn't mention the gallery plugs but, presumably, a shop could do the 
same for them.

Bob

On 9/5/2025 4:59 AM, Perry Small via Healeys wrote:
> Listers. Any advice on this info request?
> Recently had a BJ8 engine block hot tanked and cleaned.  Unfortunately, Machine shop drilled out all the small brass oil and water gallery plugs.  Do you know of a source for those or info on the dimensions to fabricate them?
>  End copy
>
> Perry
> Sent from my iPhone
>
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Message: 2
Date: Fri, 5 Sep 2025 18:11:13 -0700
From: "JSARCH" <jmsdarch at sbcglobal.net>
To: "'Perry Small'" <healeyguy at aol.com>, "'Healeys'"
    <healeys at autox.team.net>
Subject: Re: [Healeys] Engine block plugs
Message-ID: <00f101dc1ecb$2430e210$6c92a630$@sbcglobal.net>
Content-Type: text/plain;    charset="utf-8"

They dissolve when the block is hot tanked. It is a common item; I am surprised the machine shop does not have them and did not reinstall them after cleaning the block.

They are core plugs, items 2 and 3 on the Moss website.

https://mossmotors.com/ahy-006-external-engine-100-6-3000

John

-----Original Message-----
From: Healeys <healeys-bounces at autox.team.net> On Behalf Of Perry Small via Healeys
Sent: Friday, September 5, 2025 5:00 AM
To: Healeys <healeys at autox.team.net>
Subject: [Healeys] Engine block plugs

Listers. Any advice on this info request? Recently had a BJ8 engine block hot tanked and cleaned.  Unfortunately, Machine shop drilled out all the small brass oil and water gallery plugs.  Do you know of a source for those or info on the dimensions to fabricate them?
 End copy

Perry
Sent from my iPhone
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Message: 3
Date: Fri, 5 Sep 2025 20:45:19 -0600
From: Harold Manifold <manifold at telus.net>
To: Perry Small <healeyguy at aol.com>
Cc: Healeys <healeys at autox.team.net>
Subject: Re: [Healeys] Engine block plugs
Message-ID: <EAF5DF44-4132-4284-86E2-C73837E08967 at telus.net>
Content-Type: text/plain; charset=utf-8

Perry,

Tap all of the holes for a standard NPT plug. Use plugs that tighten flush with a hex key. All of those plugs should have been removed for a more thorough cleaning.

Regards,
Harold

> On Sep 5, 2025, at 4:31?PM, Perry Small via Healeys <healeys at autox.team.net> wrote:
> 
> ?Listers. Any advice on this info request?  
> Recently had a BJ8 engine block hot tanked and cleaned.  Unfortunately, Machine shop drilled out all the small brass oil and water gallery plugs.  Do you know of a source for those or info on the dimensions to fabricate them?
> End copy
> 
> Perry
> Sent from my iPhone
> _______________________________________________
> Support Team.Net http://www.team.net/donate.html
> Suggested annual donation  $12.75
> 
> Archive: http://www.team.net/pipermail/healeys http://autox.team.net/archive/healeys
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> Unsubscribe/Manage: http://autox.team.net/mailman/options/healeys/manifold@telus.net
> 


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Message: 4
Date: Sat, 6 Sep 2025 02:53:31 +0000
From: Michael Salter <michael.salter at gmail.com>
To: Perry Small <healeyguy at aol.com>, Healeys <healeys at autox.team.net>
Subject: Re: [Healeys] Engine block plugs
Message-ID:
    <SN7PR22MB376408BEE2A382BDAD5B5AA4A102A at SN7PR22MB3764.namprd22.prod.outlook.com>
    
Content-Type: text/plain; charset="windows-1252"

I would suggest that you contact Core Plugs International.  They seem to have everything.
I buy brass ones for all my engines from them.

M


________________________________
From: Healeys <healeys-bounces at autox.team.net> on behalf of Perry Small via Healeys <healeys at autox.team.net>
Sent: Friday, September 5, 2025 7:59:59 AM
To: Healeys <healeys at autox.team.net>
Subject: [Healeys] Engine block plugs

Listers. Any advice on this info request?
Recently had a BJ8 engine block hot tanked and cleaned.  Unfortunately, Machine shop drilled out all the small brass oil and water gallery plugs.  Do you know of a source for those or info on the dimensions to fabricate them?
 End copy

Perry
Sent from my iPhone
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Message: 5
Date: Sat, 6 Sep 2025 00:26:56 -0400
From: <m.g.sharp at sympatico.ca>
To: "'Perry Small'" <healeyguy at aol.com>, "'Healeys'"
    <healeys at autox.team.net>
Subject: Re: [Healeys] Engine block plugs
Message-ID: <053801dc1ee6$7b4d3100$71e79300$@sympatico.ca>
Content-Type: text/plain;    charset="UTF-8"

Perry, when we did my BT7 motor I seem to recall initially having trouble sourcing the correct size plugs.  Then I found this company - Core Plugs International - the name says is all.  All they do are plugs and they were great to deal with.

https://coreplugs.co.uk

Cheers, Mirek

-----Original Message-----
From: Healeys <healeys-bounces at autox.team.net> On Behalf Of Perry Small via Healeys
Sent: September 5, 2025 8:00 AM
To: Healeys <healeys at autox.team.net>
Subject: [Healeys] Engine block plugs

Listers. Any advice on this info request? Recently had a BJ8 engine block hot tanked and cleaned.  Unfortunately, Machine shop drilled out all the small brass oil and water gallery plugs.  Do you know of a source for those or info on the dimensions to fabricate them?
 End copy

Perry
Sent from my iPhone
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Message: 6
Date: Sat, 6 Sep 2025 16:27:49 +0200
From: Per Schoerner <per at schoerner.se>
To: Perry Small <healeyguy at aol.com>
Cc: Healeys <healeys at autox.team.net>
Subject: Re: [Healeys] Engine block plugs
Message-ID: <AF34C31E-7B87-4977-A2FD-FA9B81FE8849 at schoerner.se>
Content-Type: text/plain; charset=utf-8

And don?t forget to seal the internal oil channels in the block, I?m thinking of the channel from left to right and the one that goes up to the cylinder head. When you clean the block all the puriosite in the cast iron is exposed for the oil pressure, which is higher than the coolant pressure, and you will eventually end up with the deaded oil in water mess.
There has been kits in the market to do this from the usual suspects. Magnus Karlsson helped me with my block some 15 years ago. We screwed in threaded pipes in the oil ways.

Per


Skickat fr?n min iPhone

> 6 sep. 2025 kl. 00:34 skrev Perry Small via Healeys <healeys at autox.team.net>:
> 
> ?Listers. Any advice on this info request?  
> Recently had a BJ8 engine block hot tanked and cleaned.  Unfortunately, Machine shop drilled out all the small brass oil and water gallery plugs.  Do you know of a source for those or info on the dimensions to fabricate them?
> End copy
> 
> Perry
> Sent from my iPhone
> _______________________________________________
> Support Team.Net http://www.team.net/donate.html
> Suggested annual donation  $12.75
> 
> Archive: http://www.team.net/pipermail/healeys http://autox.team.net/archive/healeys
> 
> Healeys at autox.team.net
> http://autox.team.net/mailman/listinfo/healeys
> 
> Unsubscribe/Manage: http://autox.team.net/mailman/options/healeys/per@schoerner.se
> 


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