[Healeys] Transmission - rear shifter plunger

Bert Van Brande bertvanbrande at yahoo.com
Tue Jan 8 10:28:26 MST 2013


Same here, had to do this two years ago when I rebuild my BN2 4 -speed
gearbox.   

Filing/polishing plungers and tweaking spring for the small
plunger.

I still left it a tad hard to engage on the workbench and it works
great now in the car.


Good to know I am not alone in this.

Bert
________________________________
 From: Jonas Payne <jagmog at hotmail.com>
To:
'Per Schoerner' <healeyguy at bredband.net>; healeys at autox.team.net 
Sent:
Tuesday, January 8, 2013 9:34 AM
Subject: Re: [Healeys] Transmission - rear
shifter plunger
 
Went through the same thing on my trans rebuild 2 weeks
ago.  Spent some
time cleaning and polishing the parts, when that still didn't
work, I filed
the small plunger to a rounder shape and also rounded off the
edges of the
recess in the large plunger.  Works like a champ now.

Jonas
Payne
PBR Consulting
702-882-6711


Per

john spaur skrev 2013-01-08 04:42:
>
Previously I mentioned that I could not shift into reverse. I pulled 
> the
transmission and removed the reverse fork. What I found is the 
> larger
reverse plunger is extremely hard to push in. It seems to be 
> hanging up on
the smaller detent plunger. When the springs are removed 
> both plungers move
freely in there bores. The contact surfaces where 
> the plungers interface
are relatively smooth and not galled at all. 
> The springs are fine although
the detent spring seems very stiff but 
> it is original as far as I know.
>
>
Should I bevel the edges of the larger plunger where it interfaces 
> with the
detent plunger to help it ease over the detent head?
>
> Has anyone else had
this problem and solved it?
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