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Re: crash pad problems

To: Tim Gaines <mtgaines@cs1.presby.edu>
Subject: Re: crash pad problems
From: Jim Davis <jh_davis@mindspring.com>
Date: Mon, 19 Jun 2000 18:31:22 -0400
Cc: TRIUMPHS@autox.team.net
References: <l03130302b574316acbf5@[10.16.17.7]>
Tim,
Are you are referring to the TR6?

Tim Gaines wrote:
> 
> I need advice on a couple of problems with my crash pad.  I made a
> series of mistakes that have got me thoroughly depressed and just
> about defeated.  I wanted to replace the crash pad rather than just
> cover it with a plastic overlay.  But, without realizing it, I
> ordered the overlay.  Apparently there is no pad replacement.  Well,
> I didn't catch my mistake until I had already removed the old pad
> completely.  When I discovered that there was no pad replacement in
> the catalogs, I decided to just use the overlay; it seemed to fit
> nicely.  This morning I tried to reinstall the whole crash pad with
> the overlay glued on.  What a bear of a job!  I couldn't get the pad
> to go in far enough toward the glass or to lay flat enough on the
> mounting surface.  Finally, I used a big C clamp to to pull the pad
> down far enough to start a nut on one stud bolt that projects down
> from the metal pad frame through a slot in the mounting surface.
> After that I was able to get all 6 nuts started, but I still couldn't
> get the pad pushed in far enough to get the vent slots to align
> properly.  I figured that if I tightened the pad down more, I could
> then try to force the whole thing back further.  In doing that I
> tightened 2 of the nuts too far and the studs started turning with
> the nuts.  Now the pad is down tight on the mounting surface and
> cannot be budged.  What's even worse is that I can't slacken the
> 2 nuts because the studs just rotate with them.  I think what I need
> to do is get the damn thing off and then reinsert it at a steeper
> angle to get it deep enough and THEN try to flatten it out.  But,
> how do I get these nuts off?  There is no way to get to the tops of
> the studs without cutting through the pad down to its metal frame, so
> how do I hold the studs while I turn the nuts?  The only thing I can
> think of trying is to thread another nut on each stud (there is about
> 1/4 inch below the first nut), grab the new nut with a vise-grip and
> pull down hard while I use a wrench on the upper nut.  If that
> doesn't work I'm at a loss.  Honestly, I don't think I could get my
> Dremel tool in the right position to do any cutting under there.
> 
> So my questions to you are:
> 
> 1) Is there another way to try to get the nuts off?
> 
> 2) Assuming I do get the nuts off, what is the best way to get the pad
>    back in place?
> 
> I would REALLY appreciate any and all advice.  But PLEASE don't tell me
> that I shouldn't have taken the pad off in the first place!  Jeez I
> wish I could get a "do-over" on the whole thing!
> 
> Thanks,
> 
> Tim Gaines
> Clinton, SC
> 1980 Spitfire
> 1974 TR6

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