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Re: turbo notes

To: autox@autox.team.net
Subject: Re: turbo notes
From: "Bradley H. Lamont" <lamont@xnet.com>
Date: Fri, 22 Jan 1999 16:09:57 -0600
At 03:31 PM 1/22/99 , Fedja Jeleskovic said:
>
>Actually in early 80s while they had turbo engines there, they where making
>slightly over 1000 HP during the race. For the training sessions power was
>around 1200 HP! And that was from 1.5 liter engine. I think that RPMs where
>more like 14,000!
>

This is from
http://www.cis.ohio-state.edu/hypertext/faq/usenet/autos/gasoline-faq/part4/
faq.html

----- begin include -----

[...]
My Honda Civic uses 91 RON fuel, but the Honda Formula 1 turbocharged 1.5 
litre engine was only permitted to operate on 102 Research Octane fuel, and
had limits placed on the amount of fuel it could use during a race, the
maximum boost of the turbochargers was specified, as was an additional 
40kg penalty weight. Standard 102 RON gasoline would be about 96 (R+M)/2 if 
sold as a pump gasoline. The normally-aspirated 3.0 litre engines could use 
unlimited amounts of 102RON fuel. The F1 race duration is 305 km or 2 hours,
and it's perhaps worth remembering that Indy cars then ran at 7.3 psi boost.

Engine                 Standard         Formula One     Formula One 
Year                     1986              1987            1989

Size                   1.5 litre         1.5 litre       1.5 litre
Cylinders                 4                 6               6 
Aspiration              normal            turbo           turbo
Maximum Boost             -               58 psi          36.3 psi           
Maximum Fuel              -              200 litres      150 litres  
Fuel                    91 RON           102 RON         102 RON
Horsepower @ rpm      92 @ 6000         994 @ 12000     610 @ 12500
Torque (lb-ft @ rpm)  89 @ 4500         490 @  9750     280 @ 10000
   

The details of the transition from Standard to Formula 1, without 
considering engine materials, are:- 

1. Replace the exhaust system. HP and torque both climb to 100.
2. Double the rpm while improving breathing, you now have 200hp
   but still only about 100lb-ft of torque. 
3. Boost it to 58psi - which equals four such engines, so you have 
   1000hp and 500lb-ft of torque.

Simple?, not with 102 RON fuel, the engine/fuel combination would knock  
the engine into pieces, so....

4. Lower the compression ratio to 7.4:1, and the higher rpm is a
   big advantage - there is much less time for the end gases to
   ignite and cause detonation.
5. Optimise engine design. 80 degree bank angles V for aerodynamic 
   reasons, and go to six cylinders = V-6
6. Cool the air. The compression of 70F air at 14.7psi to 72.7psi
   raises its temperature to 377F. The turbos churn the air, and
   although they are about 75% efficient, the air is now at 479F.
   The huge intercoolers could reduce the air to 97F, but that 
   was too low to properly vaporise the fuel.
7. Bypass the intercoolers to maintain 104F.
8. Change the air-fuel ratio to 23% richer than stoichiometric
   to reduce combustion temperature.
9. Change to 84:16 toluene/heptane fuel - which complies with the 
   102 RON requirement, but is harder to vaporise. 
10.Add sophisticated electronic timing and engine management controls
   to ensure reliable combustion with no detonation.

You now have a six-cylinder, 1.5 litre, 1000hp Honda Civic.

For subsequent years the restrictions were even more severe, 150 litres
and 36.3 maximum boost, in a still vain attempt to give the 3 litre,
normally-aspirated engines a chance. Obviously Honda took advantage
of the reduced boost by increasing CR to 9.4:1, and only going to 15%
rich air-fuel ratio. They then developed an economy mode that involved
heating the liquid fuel to 180F to improve vaporisation, and increased
the air temp to 158F, and leaned out the air-fuel ratio to just 2% rich.
The engine output dropped to 610hp @ 12,500 ( from  685hp @ 12,500 and
about 312 lbs-ft of torque @ 10,000 rpm ), but 32% of the energy in
the fuel was converted to mechanical work. The engine still had crisp
throttle response, and still beat the normally aspirated engines that
did not have the fuel limitation. So turbos were banned. No other
F1 racing engine has ever come close to converting 32% of the fuel
energy into work [136].

In 1995 the FIA listed a detailed series of acceptable ranges for
typical components in racing fuels for events such as F1 races, along 
with the introduction of detailed chromatographic "fingerprinting" of 
the hydrocarbon profile of the fuel [137]. This was necessary to prevent
novel formulations of fuels, such as produced by Honda for their turbos.

-------------------------------------------------------------------------
Bradley Lamont
email: lamont@xnet.com

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