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RE: fuel sending unit fix

To: "'Tim Gaines'" <mtgaines@cs1.presby.edu>
Subject: RE: fuel sending unit fix
From: "Musson, Carl" <musson@chekhov.arts.usf.edu>
Date: Mon, 10 Jan 2000 15:21:42 -0500charset="iso-8859-1"
Cc: "'TR-List'" <triumphs@autox.team.net>
Now let's hope that when the gas goes down, so does the needle.   

Actually, don't see any reason it wouldn't but couldn't "resist"  
Nice going and thanks for a new tip.

Carl


                -----Original Message-----
                From:   Tim Gaines [mailto:mtgaines@cs1.presby.edu]
                Sent:   Monday, January 10, 2000 3:25 PM
                To:     TRIUMPHS@autox.team.net
                Subject:        fuel sending unit fix


                After owning my 1980 Spit for about 12 years, I finally have
a fuel
                guage that shows the right fuel level.  Maybe many of you
know already
                that the unit can be adjusted, but I didn't see the fix
among the
                maintenance tips on the VTR web site, and I just discovered
how to do
                it a few days ago.

                Since I bought the car, the fuel guage has read just a
little beyond
                half full after a fill-up.  Recently I pulled the sending
unit from the
                tank (after disconnecting the battery!) and discovered that
the float
                had some fuel in it.  After draining the float and sealing
it (with
                the advice of some list members) I thought everything would
be fixed,
                but the guage still showed only about two thirds of a tank
when I knew
                it was full.  By the way, I knew the guage COULD show the
full range
                because shorting the two sender leads together produced full
needle
                deflection.

                Though my Haynes manual claims that the unit is
unserviceable, I
                decided to fool around with it because I had another sender
off a parts
                car.  I pried up the three metal tabs holding the cover on
and exposed
                the wire-wound resistor.  The cover didn't come up all the
way because
                of the electrical connectors between it and the spade
connectors on the
                outside of the cap that fits in the tank opening.  But I
could see that
                the metal pointer that slides along the resistor didn't
actually go all
                that close to the low resistance lead when the moveable arm
holding the
                float was pushed all the way up (as if in a full tank).  I
could also
                see that the metal pointer pivots on a fiber post that
protrudes
                through the cover when the cover is closed.  This extension
of the fiber
                post has a slot so that a screwdriver can be used to turn it
slightly.
                Doing so affects the position of the pointer on the resistor
and changes
                the guage reading.  The neat thing is that the adjustment
can be made
                without prying open the cover to the resistor.  However, in
my case I
                would have had to open it up anyway.  When I turned the
post, the
                resistor suddenly had infinite resistance; there was a break
in the
                connection somewhere.  It turned out that I simply had to
shine up the
                spring which surrounds the fiber post and makes an
electrical connection
                between the cover (with a spade connector) and the resistor.
When I
                did this and pushed the cover back in place, I could change
the resistance
                slightly by turning the slotted post.  I adjusted it for the
lowest
                resistance when the moveable arm was raised to its highest.
Then I
                put the sender back into the tank (battery still
disconnected) and went
                to the gas statiion for a fill-up.  I was very happy to see
that the guage
                went up to "full" for the first time since I have owned the
car.  All in
                all, this was a pretty easy job.

                Tim Gaines
                1980 Spitfire
                1976 TR6
                

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