[Spridgets] Metal repair

John Caffrey jdc6 at Lehigh.EDU
Mon Jul 14 10:53:39 MDT 2008


Adrian Jones wrote:
> OK, some bonehead questions:
>
> Frank Clarici wrote:
> b
Cut the rust out completely, try to make a nice square hole, cut a piece
> of sheetmetal about 1 inch largerb

>
> Where would you go for this sheetmetal and what do you ask for (type of metal
> and thickness)?
>
> What kind of a joint would you make between new and old?
>   
Ask for 20 gauge cold rolled steel (.036" thick). You don't want hot 
rolled or galvanized. Look for a roofing supply co. and they will have 
the square shears to cut a piece, or an auto body supply company who 
will probably sell it in 2'x4' pieces. Frank described the quickest and 
easiest method to patch a panel, i.e. a lap joint, and you won't have as 
much distortion or require much plastic filler either. On my projects I 
typically do butt welds, but need to spend lots of time on fitup and 
welding. Cutting pieces from 20 Ga. with aviation snips requires a 
strong grip and forearms, so prepare accordingly.
John
Fogelsville, PA


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