<html><head><meta http-equiv="content-type" content="text/html; charset=utf-8"></head><body dir="auto">.018 is no big deal. Your head gasket is about .060 thick — fully compressed. Your DW pistons wont be touching your heads if that was your concern. It’s actually good news as you will get a slight bump in compression. <div><br></div><div><br id="lineBreakAtBeginningOfSignature"><div dir="ltr">Sent from my iPad</div><div dir="ltr"><br><blockquote type="cite">On Aug 21, 2025, at 5:14 AM, Per Schoerner via Healeys <healeys@autox.team.net> wrote:<br><br></blockquote></div><blockquote type="cite"><div dir="ltr"><meta http-equiv="content-type" content="text/html; charset=utf-8">Roger<br><div>I have drilled and threaded the oil channels that go left/right and up to the cylinder head, and screwed in steel pipes. That eliminated the oil in the water. Magnus Karlsson helped me with that. I think Moss (and maybe others) have a kit consisting of steel pipes and some sealing compound aimed to do something similar.</div><div><br></div><div>Per<br><div><br id="lineBreakAtBeginningOfSignature"><div dir="ltr">Skickat från min iPhone</div><div dir="ltr"><br><blockquote type="cite">21 aug. 2025 kl. 05:52 skrev jvwojcik--- via Healeys <healeys@autox.team.net>:<br><br></blockquote></div><blockquote type="cite"><div dir="ltr"><meta http-equiv="Content-Type" content="text/html; charset=utf-8"><meta name="ProgId" content="Word.Document"><meta name="Generator" content="Microsoft Word 15"><meta name="Originator" content="Microsoft Word 15"><link rel="File-List" href="cid:filelist.xml@01DC1210.34ED5CE0"><link rel="Edit-Time-Data" href="cid:editdata.mso"><!--[if !mso]><style>v\:* {behavior:url(#default#VML);}
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</o:shapelayout></xml><![endif]--><div class="WordSection1"><p class="MsoNormal"><span style="font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-font-family:Aptos;mso-bidi-font-family:"Times New Roman"">Hi Roger. Familiar problem. That porosity made me crazy and my first engine rebuild using several standard repair efforts made me weep. Then went to a hot rod engine builder who used Hard Blok, <a href="https://www.hardblok.com/">https://www.hardblok.com/</a><o:p></o:p></span></p><p class="MsoNormal"><span style="font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-font-family:Aptos;mso-bidi-font-family:"Times New Roman""> a product used by drag race engine builders. He dipped the block, poured this into the jacket, and rolled the block to make Hard Blok flow to the porosity area. It truly worked, and I had no further problems over the next 10 years of ownership.<o:p></o:p></span></p><p class="MsoNormal"><span style="font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-font-family:Aptos;mso-bidi-font-family:"Times New Roman""><o:p> </o:p></span></p><p class="MsoNormal"><span style="font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-font-family:Aptos;mso-bidi-font-family:"Times New Roman"">As far as pistons, he installed Ross forged aluminum pistons that were about 50% lighter than stock, and had modern rings and a much shorter skirt. Again, never a problem. Engines have evolved and I think it isn’t necessary to keep using old tech to build a classic engine unless you have a 250 GTO or such. Happy to chat if desired. Jim<o:p></o:p></span></p><p class="MsoNormal"><span style="font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-font-family:Aptos;mso-bidi-font-family:"Times New Roman""><o:p> </o:p></span></p><p class="MsoNormal"><span style="font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-font-family:Aptos;mso-bidi-font-family:"Times New Roman""><o:p> </o:p></span></p><p class="MsoNormal"><span style="font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-font-family:Aptos;mso-bidi-font-family:"Times New Roman""><o:p> </o:p></span></p><div style="border:none;border-top:solid #E1E1E1 1.0pt;padding:3.0pt 0in 0in 0in"><p class="MsoNormal"><b><span style="font-size:11.0pt;font-family:"Calibri",sans-serif;mso-fareast-font-family:"Times New Roman"">From:</span></b><span style="font-size:11.0pt;font-family:"Calibri",sans-serif;mso-fareast-font-family:"Times New Roman""> Healeys <healeys-bounces@autox.team.net> <b>On Behalf Of </b>Roger Grace<br><b>Sent:</b> Wednesday, August 20, 2025 12:47 AM<br><b>To:</b> Healeys <healeys@autox.team.net><br><b>Subject:</b> [Healeys] Forged pistons<o:p></o:p></span></p></div><p class="MsoNormal"><o:p> </o:p></p><div><div><p style="margin-bottom:0in"><span style="font-size:18.0pt">Late model BJ8<o:p></o:p></span></p><p style="margin-bottom:0in"><span style="font-size:18.0pt">In the process of changing out the block (because of a porosity coolant leak into the oil drain back).<o:p></o:p></span></p><p style="margin-bottom:0in"><span style="font-size:18.0pt">Managed to find a Wolseley 110 saloon block of similar vintage. I do believe that it was original and had not been previously opened. Everything seemed the same and interchangeable with my original bock. Well almost ...<o:p></o:p></span></p><p style="margin-bottom:0in"><span style="font-size:18.0pt">While the engine is in bits decided to do some upgrades - pots re bore, crank grind, balancing, new pistons etc. etc. Now discover that the pots are about 25 thou shorter than the original. Any thought as to reason ? I note that the Wolseley block had concave piston crowns. Maybe to reduce compression for a saloon car and the block decked to set the final compression ?<o:p></o:p></span></p><p style="margin-bottom:0in"><span style="font-size:18.0pt">To add to this problem decided to spring for a set of AH Spares forged pistons. Surprise surprise the compression length is about 18 thou longer than standard BJ8 pistons. These variances might seem trivial but they are consequential. So now will likely have to machine the forged piston crowns or as a last resort consider a block shim. All rather painful !<o:p></o:p></span></p><p style="margin-bottom:0in"><span style="font-size:18.0pt">Any thoughts or ideas appreciated.<o:p></o:p></span></p><p style="margin-bottom:0in"><span style="font-size:18.0pt">rg<o:p></o:p></span></p><p class="MsoNormal"><span style="font-size:18.0pt"><o:p> </o:p></span></p></div></div><div id="DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2"><p class="MsoNormal"><o:p> </o:p></p><table class="MsoNormalTable" border="1" cellspacing="3" cellpadding="0" style="mso-cellspacing:1.5pt;border:none;border-top:solid #D3D4DE 1.0pt;mso-border-top-alt:solid #D3D4DE .75pt;mso-yfti-tbllook:1184"><tbody><tr style="mso-yfti-irow:0;mso-yfti-firstrow:yes;mso-yfti-lastrow:yes"><td width="55" style="width:41.25pt;border:none;padding:9.75pt .75pt .75pt .75pt"><p class="MsoNormal"><a href="http://www.avg.com/email-signature?utm_medium=email&utm_source=link&utm_campaign=sig-email&utm_content=webmail" target="_blank"><span style="mso-no-proof:yes;text-decoration:none;text-underline:none"><img border="0" width="46" height="29" id="_x0000_i1025" src="https://s-install.avcdn.net/ipm/preview/icons/icon-envelope-tick-green-avg-v1.png" data-unique-identifier=""></span></a><o:p></o:p></p></td><td width="470" style="width:352.5pt;border:none;padding:9.0pt .75pt .75pt .75pt"><p class="MsoNormal" style="line-height:13.5pt"><span style="font-size:10.0pt;font-family:"Arial",sans-serif;color:#41424E">Virus-free.<a href="http://www.avg.com/email-signature?utm_medium=email&utm_source=link&utm_campaign=sig-email&utm_content=webmail" target="_blank"><span style="color:#4453EA">www.avg.com</span></a><o:p></o:p></span></p></td></tr></tbody></table><p class="MsoNormal"><o:p> </o:p></p></div></div><div><block repair.jpg></div><div><Ross pistons and rings .jpg></div><span>_______________________________________________</span><br><span>Support Team.Net http://www.team.net/donate.html</span><br><span>Suggested annual donation $12.75</span><br><span></span><br><span>Archive: http://www.team.net/pipermail/healeys http://autox.team.net/archive/healeys</span><br><span></span><br><span>Healeys@autox.team.net</span><br><span>http://autox.team.net/mailman/listinfo/healeys</span><br><span></span><br><span>Unsubscribe/Manage: http://autox.team.net/mailman/options/healeys/per@schoerner.se</span><br><span></span><br></div></blockquote></div></div><span>_______________________________________________</span><br><span>Support Team.Net http://www.team.net/donate.html</span><br><span>Suggested annual donation $12.75</span><br><span></span><br><span>Archive: http://www.team.net/pipermail/healeys http://autox.team.net/archive/healeys</span><br><span></span><br><span>Healeys@autox.team.net</span><br><span>http://autox.team.net/mailman/listinfo/healeys</span><br><span></span><br><span>Unsubscribe/Manage: http://autox.team.net/mailman/options/healeys/boyracer466@gmail.com</span><br><span></span><br></div></blockquote></div></body></html>