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    Yes, there are crap solenoids in the wild (side note: there's also
    rumors that bad actors were buying surplus Lucas boxes and putting
    Chinese crap in them).<br>
    <br>
    Years ago, our own Michael Salter acquired some legit Lucas/quality
    solenoids and offered them for sale. For once, I was smart enough to
    grab one even though I didn't need it at the time, but did a few
    years later. Since the plunger shouldn't wear, and the windings
    should last a long time the most likely failure point is, well, the
    points (there are two in the solenoids: a momentary 'pull up' set
    and a 'sustain' set--why the circuit should have a slow blow fuse).
    I don't know if they have any internal arc protection, but you could
    probably rig something external, though given the cycles the
    solenoid experiences it shouldn't really be an issue. Same issue is
    in points ignition and our beloved S.U. fuel pumps: arcing across
    the points when a coil field collapses causes erosion of the points
    due to metal transfer. Capacitors ('condensers') and diodes can
    mitigate erosion but, eventually, the points will pit and possibly
    stick.<br>
    <br>
    <br>
    <div class="moz-cite-prefix">On 9/23/2024 1:48 AM, Simon Lachlan via
      Healeys wrote:<br>
    </div>
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      cite="mid:000001db0d95$6bfe7cd0$43fb7670$@alexarevel.plus.com">
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      <p dir="LTR"><span lang="en-gb"><font face="Times New Roman">The
            other day my overdrive stopped working. (For the nth time.
            Toyota 5 sp</font></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"><font
            face="Times New Roman">eed please Santa).</font></span></p>
      <p dir="LTR"><span lang="en-gb"><font face="Times New Roman">Anyhow,
            it failed what I called the “click test” so I was 99%</font></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"><font face="Times New Roman"> sure that the fault
            was electric.</font></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"> <font
            face="Times New Roman">First off, it’s fused so the wiring
            was unlikely to be fried and the fuse had not blown</font></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"> <font face="Times New Roman">The relay passed
            its bench test and the</font></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"> <font
            face="Times New Roman">throttle switch was OK.</font></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"> <font face="Times New Roman">So, I was pre</font></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"><font face="Times New Roman">tty sure it was the
            solenoid…..maybe the gearstick switch but didn’t seem
            likely.</font></span></p>
      <p dir="LTR"><span lang="en-gb"><font face="Times New Roman">So, I
            di</font></span><span lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"><font face="Times New Roman">smantled down to the
            solenoid. Not too serious in a BT7</font></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"> <font face="Times New Roman">and much helped by
            having tunnel cover held down by stainless steel</font></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"> <font face="Times New Roman">screws into
            rivnuts.</font></span></p>
      <p dir="LTR"><span lang="en-gb"><font face="Times New Roman">Put a
            test lamp</font></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"> <font
            face="Times New Roman">in lieu of the solenoid. Lamp lit up
            when OD was “On” and stick was to the right</font></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"><font face="Times New Roman">. So, the problem
            WAS in the solenoid and final proof was its replacement by a
            spare which solved the problem.</font></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span></p>
      <p dir="LTR"><span lang="en-gb"><font face="Times New Roman">I
            took the rubber cover off the top and there was no evidence
            of</font></span><span lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"><font face="Times New Roman"> frying etc. All
            looked good.</font></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"><font
            face="Times New Roman"> The solenoid was dead as a
            dodo….putting it across a spare 12v batter</font></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"><font face="Times New Roman">y didn’t induce a
            sound</font></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"><font
            face="Times New Roman"> or a twitch</font></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"><font face="Times New Roman">.</font></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span></p>
      <p dir="LTR"><span lang="en-gb"><font face="Times New Roman">Now,
            the quest</font></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"><font
            face="Times New Roman">ion(s)……are there dud ones out there?
            Why</font></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"><font
            face="Times New Roman">/how</font></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"><font
            face="Times New Roman"> did it fail?</font></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"> </span></p>
      <p dir="LTR"><span lang="en-gb"><font face="Times New Roman">Just
            curious…….</font></span></p>
      <p dir="LTR"><span lang="en-gb"><font face="Times New Roman">Simon</font></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span><span lang="en-gb"></span><span
          lang="en-gb"></span></p>
      <br>
    </blockquote>
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