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</o:shapelayout></xml><![endif]--></head><body lang=EN-US link=blue vlink=purple><div class=WordSection1><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Comic Sans MS";color:#002060'>Fred, the door glass probably shattered because it had scratches on the glass surface. These become stress risers on the tempered glass. The scratches typically are vertical ones caused by the two (non-original) attachment screws for the interior door-pull handle being too long and contacting the glass when it is rolled up and down. <o:p></o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Comic Sans MS";color:#002060'>The original door-pull sheet metal screws can pull out of the inner door sheet metal over time or instantly when pulled too hard when closing or slamming the door, causing an enlargement of the holes. It then becomes a problem finding new sheet-metal screws that are large enough in diameter to screw securely into the holes, while also short enough not to contact the glass. Both of my door glasses had such scratches when I bought the car, and the driver's door shattered suddenly. Not recognizing the real problem, I replaced the glass without replacing the screws, and the same scratches and same shattering occurred again later.<o:p></o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Comic Sans MS";color:#002060'><o:p> </o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Comic Sans MS";color:#002060'>My permanent fix was to weld some square machine-screw nuts into the screw holes (this required filing the holes into squares to fit the nuts, making sure the holes stayed centered). I cut down the length of the matching screws to ensure they wouldn't touch the glass. The machine screws and nuts have a stronger tensile capability than the sheet metal screws and inner door panel and after 10 years no problem with scratches or the door-pull handle pulling out.<o:p></o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Comic Sans MS";color:#002060'><o:p> </o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Comic Sans MS";color:#002060'>I bought new door glasses from Moss Motors and they work fine, but the sealing rubber also supplied by Moss didn't work at all. This was 10 years ago, so they may have fixed that problem since then. I had a local glass shop install the glass into the frames, with new nylon guides.<o:p></o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Comic Sans MS";color:#002060'><o:p> </o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Comic Sans MS";color:#002060'><o:p> </o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Comic Sans MS";color:#002060'>Steve Byers</span><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#002060'><o:p></o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Comic Sans MS";color:#002060'>HBJ8L/36666</span><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#002060'><o:p></o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Comic Sans MS";color:#002060'>BJ8 Registry</span><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#002060'><o:p></o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Comic Sans MS";color:#002060'>AHCA Delegate at Large</span><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#002060'><o:p></o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Comic Sans MS";color:#002060'>Havelock, NC </span><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#002060'><o:p></o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Calibri","sans-serif";color:#002060'><o:p> </o:p></span></p><p class=MsoNormal><span style='font-size:11.0pt;font-family:"Comic Sans MS";color:#002060'><o:p> </o:p></span></p><div style='border:none;border-top:solid #B5C4DF 1.0pt;padding:3.0pt 0in 0in 0in'><p class=MsoNormal><b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif"'>From:</span></b><span style='font-size:10.0pt;font-family:"Tahoma","sans-serif"'> Healeys [mailto:healeys-bounces@autox.team.net] <b>On Behalf Of </b>Fred Wescoe<br><b>Sent:</b> Tuesday, January 23, 2018 2:47 PM<br><b>To:</b> healeys<br><b>Subject:</b> [Healeys] Window glass<o:p></o:p></span></p></div><p class=MsoNormal><o:p> </o:p></p><p>Listers,<o:p></o:p></p><p>I closed the door on my 66 BJ8 a couple of hours ago and my door glass shattered. The window was down so only a few fragments hit me. I will have to remove the door panel to gain access to the innards. Anything there to look out for?<o:p></o:p></p><p>What are recommended sources for replacement glass that fits properly?<o:p></o:p></p><p>Thanks for any and all help!<o:p></o:p></p><p>Fred <br>66 BJ8<o:p></o:p></p><div id=DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2><p class=MsoNormal><o:p> </o:p></p><table class=MsoNormalTable border=1 cellpadding=0 style='border:none;border-top:solid #D3D4DE 1.0pt'><tr><td width=55 style='width:41.25pt;border:none;padding:9.75pt .75pt .75pt .75pt'><p class=MsoNormal><a href="http://www.avg.com/email-signature?utm_medium=email&utm_source=link&utm_campaign=sig-email&utm_content=emailclient" target="_blank"><span style='border:solid windowtext 1.0pt;padding:0in;text-decoration:none'><img border=0 width=46 height=29 id="_x0000_i1025" src="cid:image002.jpg@01D39471.DB66A970" alt="Image removed by sender."></span></a><o:p></o:p></p></td><td width=470 style='width:352.5pt;border:none;padding:9.0pt .75pt .75pt .75pt'><p class=MsoNormal style='line-height:13.5pt'><span style='font-size:10.0pt;font-family:"Arial","sans-serif";color:#41424E'>Virus-free. <a href="http://www.avg.com/email-signature?utm_medium=email&utm_source=link&utm_campaign=sig-email&utm_content=emailclient" target="_blank"><span style='color:#4453EA'>www.avg.com</span></a> <o:p></o:p></span></p></td></tr></table><p class=MsoNormal><o:p> </o:p></p></div></div></body></html>