[Healeys] Overdrive pressure or clutch slip
Roger Grace
roggrace at telus.net
Mon Apr 22 09:26:30 MDT 2024
Agree - I had to re read your note to be sure which clutch you were talking
about.
If you have the GB cover still on you, could disable the OD by
disconnecting the solenoid - probably easier than removing the operating
valve.
Regarding testing the OD relay, yes as MS says they usually fail positively
and usually the operating coil.
To bench test:
With a 12V supply on W1 and W2 you should hear a clear click for ON and OFF
This would prove that the coil is OK
Contacts not quite as easy to verify.
Same test as above but an ohm meter on lowest scale across C1 and C2
An anologue meter is preferable and you can see if there is any dithering
when the contacts close. Operating should be positive and crisp.
I would also be suspicious of the TS - they can have some weird failure
modes and go out of adjustment,
rg
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On Mon, Apr 22, 2024 at 7:39 AM Michael Salter <michaelsalter at gmail.com>
wrote:
> *Correct diagnosis is 1/2 the repair!!*
>
> First you need to confirm whether the clutch (on the flywheel) or the
> overdrive is causing the slippage.
> To do this you ABSOLUTELY MUST disable the overdrive as a badly
> misadjuster overdrive operating valve can produce similar symptoms.
> To do this I would remove the overdrive operating valve completely. (There
> are other ways but this is absolutely definitive).
> Now drive the car up a long hill where you are amle to use full throttle
> at around 3000 RPM (maximum torque) for a few seconds. If it is the clutch
> (on the flywheel) that is causing the slippage these operating conditions.
> Test this a few times to be sure.
> If there is no slippage we have confirmed that the overdrive clutch is at
> fault.
>
> Step 1 completed. Please report results.
>
>
>
> On Mon., Apr. 22, 2024, 9:03 a.m. Michael Salter, <michaelsalter at gmail.com>
> wrote:
>
>> In my experience relays are yes/no. No "maybe".
>>
>> On Mon., Apr. 22, 2024, 8:08 a.m. Simon Lachlan via Healeys, <
>> healeys at autox.team.net> wrote:
>>
>>> You may recall the very extended overdrive and clutch saga last year. Long
>>> story short(ish)…
>>>
>>> OD was slipping in and out depending on oil temperature.
>>>
>>> Correctly diagnosed pressure. Checked with gauge.
>>>
>>> Attempted rebuild…going only so far as accumulator and related seals.
>>>
>>> Stymied as could not get pump out. Turned out to have been “fixed” at
>>> some stage with some form of “chemical metal” which was coming
>>> loose/apart.
>>>
>>> Took it up to OD Spares who fixed it..new housing etcetc
>>>
>>> Why not a new clutch I thought? Sensible while you’re in the area looking
>>> at a 30+ yr old item.
>>>
>>> New clutch…no good. Noisy, wouldn’t engage/disengage/play at all.
>>>
>>> Gearbox out again.
>>>
>>> Refit clutch. Presumed I’d made some beginner’s mistake.
>>>
>>> Refit gearbox…no good. Same
>>>
>>> Can’t recall whether I tried again. Lost count and enthusiasm by now.
>>>
>>> Turned out that the new clutch kit was defective. (Thanks Mirek) (Genuine
>>> B&B from AHSpares).
>>>
>>> New one did work.
>>>
>>> Saga over until yesterday.
>>>
>>> Same sort of symptoms…..
>>>
>>> All’s well for first 10 or so miles. Then the dreaded slippage(?) starts.
>>> But it’s not quite the same. Reminds me more of a slipping clutch. (But NO
>>> smell)
>>>
>>> Symptoms continue if it’s in or out of OD.
>>>
>>> Symptoms reduce at speed.
>>>
>>> Yes, plenty of oil. Over the full mark. Looks very clean. Pretty sure
>>> it’s 40wt non-detergent topped up with 30wt non-detergent. (Or vice
>>> -versa). Am confident in state of the filter, magnets etc.
>>>
>>> No, I have not pressure tested it yet and yes, I dread restarting the
>>> whole bloody process all over again. I’m not sure I can face taking the box
>>> out again once, let alone multiple times.
>>>
>>> What I want and experience tells me I’m unlikely to get is a miracle cure
>>> !
>>>
>>> One initial question…..do OD relays either work or not work? ie, can
>>> the relay hover between on and off which might lead to the OD coming in
>>> and out? I think that could happen if the switch is off but the unit
>>> still hasn’t got the message to disengage from the bulkhead switch.
>>>
>>> And a supplementary….how do I bench test the relay?
>>>
>>> Simon
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