[Healeys] Hole cutting

David Porter frogeye at porterscustom.com
Mon Jan 21 07:21:36 MST 2013


A jewelers saw works very well. Finish edges with the drum sander as Steve
suggested.
dave

frogeye at porterscustom.com

Porter Customs   2909 Arno NE
Albuquerque, NM USA 87107
505-352-1378
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Porter Custom Bicycles

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-----Original Message-----
From: healeys-bounces at autox.team.net [mailto:healeys-bounces at autox.team.net]
On Behalf Of Steve Gerow
Sent: Monday, January 21, 2013 7:13 AM
To: healeys at autox.team.net
Subject: Re: [Healeys] Hole cutting

By hand method: draw the holes as you want them with a compass on a piece of
paper. Glue the paper to the dash with contact cement or spray glue.

Take a small drill and drill a series of holes inside of the circles as
close together as you can get them. Maybe a 3/32" drill with 1/16" between
the holes. Take wire cutters and cut the gaps between the holes, removing
the nasty, jagged center disc which looks like a ninja throwing star.

Take a half round file or "barrel" sanding drum and file/sand the openings
outward until the instruments fit.

 

>>> 

Peter Linn wrote:


. Anyone got any ideas for
making a neat job of this?




 

--

 

Steve Gerow

Altadena, CA, USA

BN6
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