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<p class="MsoNormal"><span style="mso-fareast-language:EN-US">In all my years of having a business fixing hundreds of these boxes , I don’t think I ever had to resort to a pulling device like shown<o:p></o:p></span></p>
<p class="MsoNormal"><span style="mso-fareast-language:EN-US"><o:p> </o:p></span></p>
<p class="MsoNormal"><span style="mso-fareast-language:EN-US">I really am gob-smacked at what some of you guys are doing to these boxes!!<o:p></o:p></span></p>
<p class="MsoNormal"><span style="mso-fareast-language:EN-US"><o:p> </o:p></span></p>
<p class="MsoNormal"><span style="mso-fareast-language:EN-US">I totally agree, the rear thrust washer can be a problem. but a hook pick and screwdriver can usually pull up the most recalcitrant of these. In extreme cases a tiny Dremel grinder can then be used
to cut thru the thrust washer once its exposed a bit.<o:p></o:p></span></p>
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<p class="MsoNormal"><span style="mso-fareast-language:EN-US">In the 1970’s we mounted a die grinder in the tool-post of the lathe and then used a grinding tool in that to remove the outer shell of the bearing and then regrind the laygear to accept a bigger
bearing or a bush. Once that rear laygear bearing has started to fail, the laygear gets very hard and conventional lathe tooling wont work, even tipped tools can struggle to get thru the hard layer. Over the years, the tooling got a bit flasher but the idea
never really changed. Doing it by hand can be a disaster, because if you leave a ‘groove’ or dent in the laygear housing, a replacement shell type bearing will never last.
<o:p></o:p></span></p>
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<p class="MsoNormal"><span style="mso-fareast-language:EN-US">You usually can’t perform this repair with the later open cage bearings as the laygear finish and hardness wont be good enough. Its perfectly OK for a LG3 type bronze bush however…see pic below<o:p></o:p></span></p>
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<p class="MsoNormal"><span style="mso-fareast-language:EN-US">I also include a pic of a gearbox case bored out to accept a taper roller at 1<sup>st</sup> gear end. Have done it to both ends with shim adjustment at front. Done plenty of these<o:p></o:p></span></p>
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<p class="MsoNormal"><span style="mso-fareast-language:EN-US"><img width="205" height="154" style="width:2.1354in;height:1.6041in" id="Picture_x0020_1" src="cid:image003.jpg@01D550E3.52A43870" alt="A hand holding a piece of metal
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<p class="MsoNormal"><span style="mso-fareast-language:EN-US"><img width="383" height="287" style="width:3.9895in;height:2.9895in" id="Picture_x0020_2" src="cid:image004.jpg@01D550E3.52A43870" alt="A picture containing ground, outdoor, transport
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<p class="MsoNormal"><b><span lang="EN-US">From:</span></b><span lang="EN-US"> Fot <fot-bounces@autox.team.net>
<b>On Behalf Of </b>fubog1 via Fot<br>
<b>Sent:</b> 12 August 2019 03:49<br>
<b>To:</b> gblake58tr3@icloud.com; britcars@bellsouth.net<br>
<b>Cc:</b> fot@autox.team.net; brakey6666@gmail.com<br>
<b>Subject:</b> Re: [Fot] Triumph 4 speed O/D's and Layshaft bearing failures.<o:p></o:p></span></p>
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<p class="MsoNormal"><span style="font-size:10.0pt;font-family:"Arial",sans-serif;color:black">HaHa that's pretty slick (insert thumbs-up)!<o:p></o:p></span></p>
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<p class="MsoNormal"><span style="font-size:10.0pt;font-family:"Arial",sans-serif;color:black">Glen<o:p></o:p></span></p>
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<p class="MsoNormal" style="margin-bottom:12.0pt"><span style="font-size:10.0pt;font-family:"Arial",sans-serif;color:black">-----Original Message-----<br>
From: Greg Blake <<a href="mailto:gblake58tr3@icloud.com">gblake58tr3@icloud.com</a>><br>
To: barry rosenberg <<a href="mailto:britcars@bellsouth.net">britcars@bellsouth.net</a>><br>
Cc: fubog1 <<a href="mailto:fubog1@aol.com">fubog1@aol.com</a>>; FOT list <<a href="mailto:fot@autox.team.net">fot@autox.team.net</a>>; Glenn Franco <<a href="mailto:brakey6666@gmail.com">brakey6666@gmail.com</a>><br>
Sent: Sun, Aug 11, 2019 1:26 pm<br>
Subject: Re: [Fot] Triumph 4 speed O/D's and Layshaft bearing failures.<o:p></o:p></span></p>
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<p class="MsoNormal"><span style="font-size:10.0pt;font-family:"Arial",sans-serif;color:black">I had one stuck last year. This is the little pulled I made from 2 exhaust clamps and some all thread rod. Worked like a champ. <o:p></o:p></span></p>
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