<html><head></head><body><div style="color:#000; background-color:#fff; font-family:Helvetica Neue, Helvetica, Arial, Lucida Grande, sans-serif;font-size:13px"><div id="yui_3_16_0_ym19_1_1515417875135_15511">Hi All,</div><div id="yui_3_16_0_ym19_1_1515417875135_15133"><br></div><div id="yui_3_16_0_ym19_1_1515417875135_15134" dir="ltr">I recently had to deal with getting a recalcitrant rear thrust washer out of the case after the front one had spun - I wound up making a loop of .035 safety wire to fit around the rear washer and looped the other end around a pry bar and lifted straight up. I was able to get the washer in a position to grab it with a really small channel lock plier and pull the washer out. Others already commented on making sure that the lay gear isn't cock-eyed in the case.</div><div dir="ltr" id="yui_3_16_0_ym19_1_1515417875135_15546"><br></div><div dir="ltr" id="yui_3_16_0_ym19_1_1515417875135_15547">You def. want to double check the layshaft end-for this case when you get the thing apart.</div><div dir="ltr" id="yui_3_16_0_ym19_1_1515417875135_15619"><br></div><div dir="ltr" id="yui_3_16_0_ym19_1_1515417875135_15622">C ya,</div><div dir="ltr" id="yui_3_16_0_ym19_1_1515417875135_15625">Bob Lang <br></div><div dir="ltr" id="yui_3_16_0_ym19_1_1515417875135_15626">339-927-4489<br></div><div id="yui_3_16_0_ym19_1_1515417875135_15120"><span></span></div> <div class="qtdSeparateBR"><br><br></div><div class="yahoo_quoted" style="display: block;"> <div style="font-family: Helvetica Neue, Helvetica, Arial, Lucida Grande, sans-serif; font-size: 13px;"> <div style="font-family: HelveticaNeue, Helvetica Neue, Helvetica, Arial, Lucida Grande, sans-serif; font-size: 16px;"> <div dir="ltr"><font face="Arial" size="2"> On Monday, January 8, 2018 12:44 AM, M&M Hado via Fot <fot@autox.team.net> wrote:<br></font></div> <br><br> <div class="y_msg_container"><div dir="ltr">When the rear washer is not bound, jammed, or damaged, it simply slides out<br></div><div dir="ltr">since it has .007 - .012" clearance, if the gear float is within spec.<br></div><div dir="ltr">Also, there is an anti-rotation tab that lines up with a slot in the casing.<br></div><div dir="ltr">If the washer had rotated beyond the point where the tab and slot normally<br></div><div dir="ltr">line up, then it's probably jammed and tougher to move or remove. You<br></div><div dir="ltr">should be able to see the washer through the end hole in the casing after<br></div><div dir="ltr">removing the layshaft which you already have out. You might be able to move<br></div><div dir="ltr">the washer with a small screwdriver or ice pick tool. Try to get the whole<br></div><div dir="ltr">assembly square so the gear isn't cocked which would jam it further. It has<br></div><div dir="ltr">to slide out evenly at both ends. If you have a new washer, you can see the<br></div><div dir="ltr">anti-rotation tab I'm referring to.<br></div><div dir="ltr"><br></div><div dir="ltr">Mike<br></div><div dir="ltr"><br></div><div dir="ltr"><br></div><div dir="ltr">-----Original Message-----<br></div><div dir="ltr">From: Greg Blake [mailto:<a ymailto="mailto:gblake58tr3@icloud.com" href="mailto:gblake58tr3@icloud.com">gblake58tr3@icloud.com</a>] <br></div><div dir="ltr">Sent: Sunday, January 7, 2018 9:24 PM<br></div><div dir="ltr">To: <a ymailto="mailto:mhado@att.net" href="mailto:mhado@att.net">mhado@att.net</a><br></div><div dir="ltr">Subject: Re: [Fot] TR6 transmission rebuild - counter shaft gears<br></div><div dir="ltr"><br></div><div dir="ltr">Mike,<br></div><div dir="ltr"><br></div><div dir="ltr">How do I get that rear washer to drop out?<br></div><div dir="ltr"><br></div><div dir="ltr">Sent from my iPhone<br></div><div dir="ltr"><br></div><div dir="ltr">> On Jan 7, 2018, at 9:20 PM, M&M Hado <<a ymailto="mailto:mhado@att.net" href="mailto:mhado@att.net">mhado@att.net</a>> wrote:<br></div><div dir="ltr">> <br></div><div dir="ltr">> Greg,<br></div><div dir="ltr">> <br></div><div dir="ltr">> It sounds like one or both of the laygear thrust washers are jammed or <br></div><div dir="ltr">> damaged which is preventing you from moving the cluster. Also, the <br></div><div dir="ltr">> smaller or rear thrust washer has to be removed before you can slide <br></div><div dir="ltr">> out the assembly in the first place. That 1/16" or so of extra <br></div><div dir="ltr">> movement (after the small washer is out) allows the cluster to move to <br></div><div dir="ltr">> that end and clear the forward end boss in the casing. Once you get <br></div><div dir="ltr">> the gears out be sure to check the condition of the casing on both <br></div><div dir="ltr">> ends where the washers are up against the casing. I've got several extra<br></div><div dir="ltr">TR6 boxes in case you need one.<br></div><div dir="ltr">> <br></div><div dir="ltr">> Mike<br></div><div dir="ltr">> <br></div><div dir="ltr">> <br></div><div dir="ltr">> <br></div><div dir="ltr">> -----Original Message-----<br></div><div dir="ltr">> From: Fot [mailto:<a ymailto="mailto:fot-bounces@autox.team.net" href="mailto:fot-bounces@autox.team.net">fot-bounces@autox.team.net</a>] On Behalf Of Greg Blake <br></div><div dir="ltr">> via Fot<br></div><div dir="ltr">> Sent: Sunday, January 7, 2018 6:24 PM<br></div><div dir="ltr">> To: Fot<br></div><div dir="ltr">> Subject: [Fot] TR6 transmission rebuild - counter shaft gears<br></div><div dir="ltr">> <br></div><div dir="ltr">> I am rebuilding a TR6 transmission and ran into a strange snag. When I <br></div><div dir="ltr">> removed the countershaft the counter shaft gears did not drop to the <br></div><div dir="ltr">> bottom of the case. I had to tap on the counter shaft gear set with a <br></div><div dir="ltr">> brass punch to get them to move far enough to allow the input shaft <br></div><div dir="ltr">> and gear to be removed. Now that I have the main shaft out of the <br></div><div dir="ltr">> case, I can't get the counter shaft gears out of the case. I've been <br></div><div dir="ltr">> able to move them a little bit by tapping on the gears with a brass <br></div><div dir="ltr">> punch through the drain hole but I can't get them out. Has anyone run <br></div><div dir="ltr">> into this before? Any ideas to get them out?<br></div><div dir="ltr">> <br></div><div dir="ltr">> Thanks. <br></div><div dir="ltr">> <br></div><div dir="ltr">> Greg<br></div><div dir="ltr">> <br></div><div dir="ltr">> Sent from my iPhone<br></div><div dir="ltr">> _______________________________________________<br></div><div dir="ltr">> <a ymailto="mailto:fot@autox.team.net" href="mailto:fot@autox.team.net">fot@autox.team.net</a><br></div><div dir="ltr">> <br></div><div dir="ltr">> <a href="http://www.fot-racing.com/" target="_blank">http://www.fot-racing.com</a><br></div><div dir="ltr">> <br></div><div dir="ltr">> Donate: <a href="http://www.team.net/donate.html" target="_blank">http://www.team.net/donate.html</a><br></div><div dir="ltr">> Archive: <a href="http://www.team.net/archive" target="_blank">http://www.team.net/archive</a><br></div><div dir="ltr">> Forums: <a href="http://www.team.net/forums" target="_blank">http://www.team.net/forums</a><br></div><div dir="ltr">> Unsubscribe/Manage: <br></div><div dir="ltr">> <a href="http://autox.team.net/mailman/options/fot/mhado@att.net" target="_blank">http://autox.team.net/mailman/options/fot/mhado@att.net</a><br></div><div dir="ltr">> <br></div><div dir="ltr">> <br></div><div dir="ltr"><br></div><div dir="ltr">_______________________________________________<br></div><div dir="ltr"><a ymailto="mailto:fot@autox.team.net" href="mailto:fot@autox.team.net">fot@autox.team.net</a><br></div><div dir="ltr"><br></div><div dir="ltr"><a href="http://www.fot-racing.com/" target="_blank">http://www.fot-racing.com</a><br></div><div dir="ltr"><br></div><div dir="ltr">Donate: <a href="http://www.team.net/donate.html" target="_blank">http://www.team.net/donate.html</a><br></div><div dir="ltr">Archive: <a href="http://www.team.net/archive" target="_blank">http://www.team.net/archive</a><br></div><div dir="ltr">Forums: <a href="http://www.team.net/forums" target="_blank">http://www.team.net/forums</a><br></div><div dir="ltr">Unsubscribe/Manage: <a href="http://autox.team.net/mailman/options/fot/robertlangtr6@yahoo.com" target="_blank">http://autox.team.net/mailman/options/fot/robertlangtr6@yahoo.com</a><br></div><div dir="ltr"><br></div><div dir="ltr"><br></div><br><br></div> </div> </div> </div></div></body></html>