Subject: Re: [Tigers] Tiger brake master rebuild question

From: Jim McLaughlin via Tigers <[email-masked]>
Date: Thu, 1 Oct 2015 09:32:15 -0500

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Jim:
If you have the M/C shown in the WSM, there are 3 seals that should be
changed.  Item #4 is the valve seal goes on the smallest part at the tip of
the internals.  Item #12 goes on the plunger and is quite a bit larger.
Finally, item #14 goes on the back of the plunger to seal the bore on the
M/C.  The seals that have lips must face towards the reservoir, they are
removed by stretching them over the piston or plunger, use a small size hook
tool or tiny screwdriver to remove.  The NEW ones must be put on after
coating with new brake fluid.  Item #11 comes off the main plunger
disconnecting the forward valve stem from the plunger making replacement a
little easier.  Everything must be clean and the bore needs to be scratch
free.  The seals will stretch over the piston or plunger, I use clean fluid
and my fingers to install as you do not want to nick the seals when you
install them.  When you reassemble it should look exactly like the diagram
in the WSM.
Note:  I have just finished rebuilding 3 M/C's and one Clutch master, this
all occurred in the last 4 weeks, be patient work slowly and keep things
clean.  I also rebuilt the wheel cylinders and calipers along with the
booster, everything works great.
Jim McLaughlin
B382000175LRXFE
RHD Series V Alpine w/OD
 
From: Tigers [mailto:[email-masked]] On Behalf Of
Rollright--- via Tigers
Sent: Thursday, October 01, 2015 8:19 AM
To: [email-masked]
Subject: [Tigers] Tiger brake master rebuild question
 
Hello,
 
I need to rebuild a Tiger brake master and replace the seals with the kit
from SS.
 
Here is the question: the "piston and spring subassembly" is out of the cast
aluminum brake master body, and is sitting on the desk in front of me.
(Section K, Pg. 15 of shop manual has picture of this subassembly)
 
But I can't for the life of me figure out how to break this subassembly down
so I can put new seals in it.
 
Someone must know......... 
 
Jim Armstrong
382002083
Mk 1A
code 86
TAC # 0763

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<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table List 6"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table List 7"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table List 8"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table 3D effects 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table 3D effects 2"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table 3D effects 3"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Contemporary"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Elegant"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Professional"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Subtle 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Subtle 2"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Web 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Web 2"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Web 3"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Balloon Text"/>
<w:LsdException Locked=3D"false" Priority=3D"39" Name=3D"Table Grid"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Theme"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" Name=3D"Placeholder =
Text"/>
<w:LsdException Locked=3D"false" Priority=3D"1" QFormat=3D"true" =
Name=3D"No Spacing"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light =
Shading"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading =
1"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading =
2"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List =
1"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List =
2"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid =
1"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid =
2"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid =
3"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List"/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful =
Shading"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful =
List"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful =
Grid"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading =
1 Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading =
2 Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 =
Accent 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" Name=3D"Revision"/>
<w:LsdException Locked=3D"false" Priority=3D"34" QFormat=3D"true" =
Name=3D"List Paragraph"/>
<w:LsdException Locked=3D"false" Priority=3D"29" QFormat=3D"true" =
Name=3D"Quote"/>
<w:LsdException Locked=3D"false" Priority=3D"30" QFormat=3D"true" =
Name=3D"Intense Quote"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful =
Shading Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading =
1 Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading =
2 Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful =
Shading Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading =
1 Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading =
2 Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful =
Shading Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading =
1 Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading =
2 Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful =
Shading Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading =
1 Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading =
2 Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful =
Shading Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading =
1 Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading =
2 Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful =
Shading Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"19" QFormat=3D"true" =
Name=3D"Subtle Emphasis"/>
<w:LsdException Locked=3D"false" Priority=3D"21" QFormat=3D"true" =
Name=3D"Intense Emphasis"/>
<w:LsdException Locked=3D"false" Priority=3D"31" QFormat=3D"true" =
Name=3D"Subtle Reference"/>
<w:LsdException Locked=3D"false" Priority=3D"32" QFormat=3D"true" =
Name=3D"Intense Reference"/>
<w:LsdException Locked=3D"false" Priority=3D"33" QFormat=3D"true" =
Name=3D"Book Title"/>
<w:LsdException Locked=3D"false" Priority=3D"37" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Bibliography"/>
<w:LsdException Locked=3D"false" Priority=3D"39" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" QFormat=3D"true" Name=3D"TOC Heading"/>
<w:LsdException Locked=3D"false" Priority=3D"41" Name=3D"Plain Table =
1"/>
<w:LsdException Locked=3D"false" Priority=3D"42" Name=3D"Plain Table =
2"/>
<w:LsdException Locked=3D"false" Priority=3D"43" Name=3D"Plain Table =
3"/>
<w:LsdException Locked=3D"false" Priority=3D"44" Name=3D"Plain Table =
4"/>
<w:LsdException Locked=3D"false" Priority=3D"45" Name=3D"Plain Table =
5"/>
<w:LsdException Locked=3D"false" Priority=3D"40" Name=3D"Grid Table =
Light"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"Grid Table 1 =
Light"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"Grid Table 2"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"Grid Table 3"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"Grid Table 4"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"Grid Table 5 =
Dark"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"Grid Table 6 =
Colorful"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"Grid Table 7 =
Colorful"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"Grid Table 1 =
Light Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"Grid Table 2 =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"Grid Table 3 =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"Grid Table 4 =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"Grid Table 5 =
Dark Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"Grid Table 6 =
Colorful Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"Grid Table 7 =
Colorful Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"Grid Table 1 =
Light Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"Grid Table 2 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"Grid Table 3 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"Grid Table 4 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"Grid Table 5 =
Dark Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"Grid Table 6 =
Colorful Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"Grid Table 7 =
Colorful Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"Grid Table 1 =
Light Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"Grid Table 2 =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"Grid Table 3 =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"Grid Table 4 =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"Grid Table 5 =
Dark Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"Grid Table 6 =
Colorful Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"Grid Table 7 =
Colorful Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"Grid Table 1 =
Light Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"Grid Table 2 =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"Grid Table 3 =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"Grid Table 4 =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"Grid Table 5 =
Dark Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"Grid Table 6 =
Colorful Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"Grid Table 7 =
Colorful Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"Grid Table 1 =
Light Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"Grid Table 2 =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"Grid Table 3 =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"Grid Table 4 =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"Grid Table 5 =
Dark Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"Grid Table 6 =
Colorful Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"Grid Table 7 =
Colorful Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"Grid Table 1 =
Light Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"Grid Table 2 =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"Grid Table 3 =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"Grid Table 4 =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"Grid Table 5 =
Dark Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"Grid Table 6 =
Colorful Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"Grid Table 7 =
Colorful Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"List Table 1 =
Light"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"List Table 2"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"List Table 3"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"List Table 4"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"List Table 5 =
Dark"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"List Table 6 =
Colorful"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"List Table 7 =
Colorful"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"List Table 1 =
Light Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"List Table 2 =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"List Table 3 =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"List Table 4 =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"List Table 5 =
Dark Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"List Table 6 =
Colorful Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"List Table 7 =
Colorful Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"List Table 1 =
Light Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"List Table 2 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"List Table 3 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"List Table 4 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"List Table 5 =
Dark Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"List Table 6 =
Colorful Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"List Table 7 =
Colorful Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"List Table 1 =
Light Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"List Table 2 =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"List Table 3 =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"List Table 4 =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"List Table 5 =
Dark Accent 3"/>
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</o:shapelayout></xml><![endif]--></head><body lang=3DEN-US =
link=3D"#0563C1" vlink=3D"#954F72" style=3D'tab-interval:.5in'><div =
class=3DWordSection1><p class=3DMsoNormal><span =
style=3D'font-family:"Calibri",sans-serif'>Jim:<o:p></o:p></span></p><p =
class=3DMsoNormal><span style=3D'font-family:"Calibri",sans-serif'>If =
you have the M/C shown in the WSM, there are 3 seals that should be =
changed.<span style=3D'mso-spacerun:yes'>&nbsp; </span>Item #4 is the =
valve seal goes on the smallest part at the tip of the internals.<span =
style=3D'mso-spacerun:yes'>&nbsp; </span>Item #12 goes on the plunger =
and is quite a bit larger.<span style=3D'mso-spacerun:yes'>&nbsp; =
</span>Finally, item #14 goes on the back of the plunger to seal the =
bore on the M/C.<span style=3D'mso-spacerun:yes'>&nbsp; </span>The seals =
that have lips must face towards the reservoir, they are removed by =
stretching them over the piston or plunger, use a small size hook tool =
or tiny screwdriver to remove.<span style=3D'mso-spacerun:yes'>&nbsp; =
</span>The NEW ones must be put on after coating with new brake =
fluid.<span style=3D'mso-spacerun:yes'>&nbsp; </span>Item #11 comes off =
the main plunger disconnecting the forward valve stem from the plunger =
making replacement a little easier.<span =
style=3D'mso-spacerun:yes'>&nbsp; </span>Everything must be clean and =
the bore needs to be scratch free.<span =
style=3D'mso-spacerun:yes'>&nbsp; </span>The seals will stretch over the =
piston or plunger, I use clean fluid and my fingers to install as you do =
not want to nick the seals when you install them.<span =
style=3D'mso-spacerun:yes'>&nbsp; </span>When you reassemble it should =
look exactly like the diagram in the WSM.<o:p></o:p></span></p><p =
class=3DMsoNormal><span =
style=3D'font-family:"Calibri",sans-serif'>Note:<span =
style=3D'mso-spacerun:yes'>&nbsp; </span>I have just finished rebuilding =
3 M/C&#8217;s and one Clutch master, this all occurred in the last 4 =
weeks, be patient work slowly and keep things clean.<span =
style=3D'mso-spacerun:yes'>&nbsp; </span>I also rebuilt the wheel =
cylinders and calipers along with the booster, everything works =
great.<o:p></o:p></span></p><p class=3DMsoNormal><span =
style=3D'font-family:"Calibri",sans-serif'>Jim =
McLaughlin<o:p></o:p></span></p><p class=3DMsoNormal><span =
style=3D'font-family:"Calibri",sans-serif'>B382000175LRXFE<o:p></o:p></sp=
an></p><p class=3DMsoNormal><span =
style=3D'font-family:"Calibri",sans-serif'>RHD Series V Alpine =
w/OD<o:p></o:p></span></p><p class=3DMsoNormal><span =
style=3D'font-family:"Calibri",sans-serif'><o:p>&nbsp;</o:p></span></p><d=
iv><div style=3D'border:none;border-top:solid #E1E1E1 =
1.0pt;padding:3.0pt 0in 0in 0in'><p class=3DMsoNormal><b><span =
style=3D'font-size:11.0pt;font-family:"Calibri",sans-serif;mso-fareast-fo=
nt-family:"Times New Roman"'>From:</span></b><span =
style=3D'font-size:11.0pt;font-family:"Calibri",sans-serif;mso-fareast-fo=
nt-family:"Times New Roman"'> Tigers =
[mailto:[email-masked]] <b>On Behalf Of </b>Rollright--- =
via Tigers<br><b>Sent:</b> Thursday, October 01, 2015 8:19 =
AM<br><b>To:</b> [email-masked]<br><b>Subject:</b> [Tigers] Tiger =
brake master rebuild question<o:p></o:p></span></p></div></div><p =
class=3DMsoNormal><o:p>&nbsp;</o:p></p><div><div><p =
class=3DMsoNormal><span =
style=3D'font-size:10.0pt;mso-fareast-font-family:"Times New =
Roman";color:black'>Hello,<o:p></o:p></span></p></div><div><p =
class=3DMsoNormal><span =
style=3D'font-size:10.0pt;mso-fareast-font-family:"Times New =
Roman";color:black'>&nbsp;<o:p></o:p></span></p></div><div><p =
class=3DMsoNormal><span =
style=3D'font-size:10.0pt;mso-fareast-font-family:"Times New =
Roman";color:black'>I need to rebuild a Tiger brake master and replace =
the seals with the kit from SS.<o:p></o:p></span></p></div><div><p =
class=3DMsoNormal><span =
style=3D'font-size:10.0pt;mso-fareast-font-family:"Times New =
Roman";color:black'>&nbsp;<o:p></o:p></span></p></div><div><p =
class=3DMsoNormal><span =
style=3D'font-size:10.0pt;mso-fareast-font-family:"Times New =
Roman";color:black'>Here is the question: the &quot;piston and spring =
subassembly&quot; is out of the cast&nbsp;aluminum brake master body, =
and is sitting&nbsp;on the desk in front of me. (Section K, Pg. 15 of =
shop manual has picture of this =
subassembly)<o:p></o:p></span></p></div><div><p class=3DMsoNormal><span =
style=3D'font-size:10.0pt;mso-fareast-font-family:"Times New =
Roman";color:black'>&nbsp;<o:p></o:p></span></p></div><div><p =
class=3DMsoNormal><span =
style=3D'font-size:10.0pt;mso-fareast-font-family:"Times New =
Roman";color:black'>But I can't for the life of me figure out how to =
break&nbsp;this subassembly&nbsp;down&nbsp;so I can&nbsp;put&nbsp;new =
seals in it.<o:p></o:p></span></p></div><div><p class=3DMsoNormal><span =
style=3D'font-size:10.0pt;mso-fareast-font-family:"Times New =
Roman";color:black'>&nbsp;<o:p></o:p></span></p></div><div><p =
class=3DMsoNormal><span =
style=3D'font-size:10.0pt;mso-fareast-font-family:"Times New =
Roman";color:black'>Someone must know......... =
<o:p></o:p></span></p><div><p class=3DMsoNormal><span =
style=3D'font-size:10.0pt;mso-fareast-font-family:"Times New =
Roman";color:black'>&nbsp;<o:p></o:p></span></p></div><div><p =
class=3DMsoNormal><span =
style=3D'font-size:10.0pt;mso-fareast-font-family:"Times New =
Roman";color:black'>Jim Armstrong<br>382002083<br>Mk 1A<br>code =
86<br>TAC # 0763<o:p></o:p></span></p></div></div></div><div><p =
class=3DMsoNormal><span =
style=3D'font-size:10.0pt;mso-fareast-font-family:"Times New =
Roman";color:black'><br>&nbsp;<o:p></o:p></span></p></div></div></body></=
html>
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---

From: Gary Winblad via Tigers <[email-masked]>
Date: Thu, 1 Oct 2015 21:50:11 +0000 (UTC)

Push it together and rotate.
Gary

----- Original Message -----
From: Rollright--- via Tigers <[email-masked]>
To: [email-masked]
Sent: Thu, 01 Oct 2015 13:18:46 -0000 (UTC)
Subject: [Tigers] Tiger brake master rebuild question

Hello,

Here is the question: the "piston and spring subassembly" is out of the  
cast aluminum brake master body, and is sitting on the desk in front  of me. 
(Section K, Pg. 15 of shop manual has picture of this subassembly)
 
But I can't for the life of me figure out how to break this  subassembly 
down so I can put new seals in it.

Jim  Armstrong
382002083
Mk 1A
code 86
TAC #  0763

[email-masked]