Subject: Re: [Healeys] Forged pistons

From: Bob Spidell via Healeys <[email-masked]>
Date: Wed, 20 Aug 2025 07:44:56 -0700

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FWIW, I bought forged (metric) Omega pistons from DWM for my BJ8 a few 
years ago, and they came with the admonishment:

"To keep the compression ratio as high as possible they are machined in 
height to the uppermost limit and this means, if the engine block has 
been skimmed at any time, the piston top may have to be skimmed to suit. 
This is standard practice with all good engine builders and therefore 
should not pose any problem."

Why length 18 thou longer I don't know; maybe 'stock' pistons were 
purposely cut short to allow for manufacturing differences in the block 
or head?

Bob

On 8/19/2025 10:46 PM, Roger Grace wrote:
>
> Late model BJ8
>
> In the process of changing out the block (because of a porosity 
> coolant leak into the oil drain back).
>
> Managed to find a Wolseley 110 saloon block of similar vintage. I do 
> believe that it was original and had not been previously opened. 
> Everything seemed the same and interchangeable with my original bock. 
> Well almost ...
>
> While the engine is in bits decided to do some upgrades - pots re 
> bore, crank grind, balancing, new pistons etc. etc. Now discover that 
> the pots are about 25 thou shorter than the original. Any thought as 
> to reason ? I note that the Wolseley block had concave piston crowns. 
> Maybe to reduce compression for a saloon car and the block decked to 
> set the final compression ?
>
> To add to this problem decided to spring for a set of AH Spares forged 
> pistons. Surprise surprise the compression length is about 18 thou 
> longer than standard BJ8 pistons. These variances might seem trivial 
> but they are consequential. So now will likely have to machine the 
> forged piston crowns or as a last resort consider a block shim. All 
> rather painful !
>
> Any thoughts or ideas appreciated.
>
> rg
>
>
>
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  <body>
    FWIW, I bought forged (metric) Omega pistons from DWM for my BJ8 a
    few years ago, and they came with the admonishment: <br>
    <br>
    "To keep the compression ratio as high as possible they are machined
    in height to the uppermost limit and this means, if the engine block
    has been skimmed at any time, the piston top may have to be skimmed
    to suit. This is standard practice with all good engine builders and
    therefore should not pose any problem."<br>
    <br>
    Why length 18 thou longer I don't know; maybe 'stock' pistons were
    purposely cut short to allow for manufacturing differences in the
    block or head?<br>
    <br>
    Bob<br>
    <br>
    <div class="moz-cite-prefix">On 8/19/2025 10:46 PM, Roger Grace
      wrote:<br>
    </div>
    <blockquote type="cite"
cite="mid:CALPtYiOM9cmdE34WAiJGg19DFWb-EZ727zxjGQL5B=[email-masked]">
      <meta http-equiv="content-type" content="text/html; charset=UTF-8">
      <div dir="ltr">
        <div class="gmail_default" style="font-size:large"> <span></span>
          <p style="margin-bottom:0cm">Late model BJ8</p>
          <p style="margin-bottom:0cm">In the process of changing out
            the
            block (because of a porosity coolant leak into the oil drain
            back).</p>
          <p style="margin-bottom:0cm">Managed to find a Wolseley 110
            saloon
            block of similar vintage. I do believe that it was original
            and had not been previously opened. Everything seemed the
            same and interchangeable
            with my original bock. Well almost ...</p>
          <p style="margin-bottom:0cm">While the engine is in bits
            decided to do
            some upgrades - pots re bore, crank grind, balancing, new
            pistons
            etc. etc. Now discover that the pots are about 25 thou
            shorter than
            the original. Any thought as to reason ? I note that the
            Wolseley
            block had concave piston crowns. Maybe to reduce compression
            for a
            saloon car and the block decked to set the final compression
            ?</p>
          <p style="margin-bottom:0cm">To add to this problem decided to
            spring for a set of AH Spares forged pistons. Surprise
            surprise the
            compression length is about 18 thou longer than standard BJ8
            pistons.
            These variances might seem trivial but they are
            consequential. So
            now will likely have to machine the forged piston crowns or
            as a last
            resort consider a block shim. All rather painful !</p>
          <p style="margin-bottom:0cm">Any thoughts or ideas
            appreciated.</p>
          <p style="margin-bottom:0cm">rg</p>
          <br>
        </div>
      </div>
      <br>
    </blockquote>
  </body>
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From: jvwojcik--- via Healeys <[email-masked]>
Date: Wed, 20 Aug 2025 20:22:53 -0500 boundary="----=_NextPart_000_0B56_01DC1210.35EE7930"

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Hi Roger. Familiar problem. That porosity made me crazy and my first =
engine rebuild using several standard repair efforts made me weep. Then =
went to a hot rod engine builder who used Hard Blok, =
https://www.hardblok.com/
a product used by drag race engine builders. He dipped the block, poured =
this into the jacket, and rolled the block to make Hard Blok flow to the =
porosity area. It truly worked, and I had no further problems over the =
next 10 years of ownership.
=20
As far as pistons, he installed Ross forged aluminum pistons that were =
about 50% lighter than stock, and had modern rings and a much shorter =
skirt. Again, never a problem. Engines have evolved and I think it =
isn=E2=80=99t necessary to keep using old tech to build a classic engine =
unless you have a 250 GTO or such. Happy to chat if desired. Jim
=20
=20
=20
From: Healeys <[email-masked]> On Behalf Of Roger Grace
Sent: Wednesday, August 20, 2025 12:47 AM
To: Healeys <[email-masked]>
Subject: [Healeys] Forged pistons
=20
Late model BJ8
In the process of changing out the block (because of a porosity coolant =
leak into the oil drain back).
Managed to find a Wolseley 110 saloon block of similar vintage. I do =
believe that it was original and had not been previously opened. =
Everything seemed the same and interchangeable with my original bock. =
Well almost ...
While the engine is in bits decided to do some upgrades - pots re bore, =
crank grind, balancing, new pistons etc. etc. Now discover that the pots =
are about 25 thou shorter than the original. Any thought as to reason ? =
I note that the Wolseley block had concave piston crowns. Maybe to =
reduce compression for a saloon car and the block decked to set the =
final compression ?
To add to this problem decided to spring for a set of AH Spares forged =
pistons. Surprise surprise the compression length is about 18 thou =
longer than standard BJ8 pistons. These variances might seem trivial but =
they are consequential. So now will likely have to machine the forged =
piston crowns or as a last resort consider a block shim. All rather =
painful !
Any thoughts or ideas appreciated.
rg
=20
=20

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<http://www.avg.com/email-signature?utm_medium=3Demail&utm_source=3Dlink&=
utm_campaign=3Dsig-email&utm_content=3Dwebmail>=20
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utm_campaign=3Dsig-email&utm_content=3Dwebmail> www.avg.com
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<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"E-mail Signature"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"HTML Top of Form"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"HTML Bottom of Form"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Normal (Web)"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"HTML Acronym"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"HTML Address"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"HTML Cite"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"HTML Code"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"HTML Definition"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"HTML Keyboard"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"HTML Preformatted"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"HTML Sample"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"HTML Typewriter"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"HTML Variable"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Normal Table"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"annotation subject"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"No List"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Outline List 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Outline List 2"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Outline List 3"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Simple 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Simple 2"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Simple 3"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Classic 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Classic 2"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Classic 3"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Classic 4"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Colorful 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Colorful 2"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Colorful 3"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Columns 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Columns 2"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Columns 3"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Columns 4"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Columns 5"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Grid 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Grid 2"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Grid 3"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Grid 4"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Grid 5"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Grid 6"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Grid 7"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Grid 8"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table List 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table List 2"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table List 3"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table List 4"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table List 5"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table List 6"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table List 7"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table List 8"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table 3D effects 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table 3D effects 2"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table 3D effects 3"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Contemporary"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Elegant"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Professional"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Subtle 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Subtle 2"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Web 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Web 2"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Web 3"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Balloon Text"/>
<w:LsdException Locked=3D"false" Priority=3D"39" Name=3D"Table Grid"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Table Theme"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" Name=3D"Placeholder =
Text"/>
<w:LsdException Locked=3D"false" Priority=3D"1" QFormat=3D"true" =
Name=3D"No Spacing"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light =
Shading"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading =
1"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading =
2"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List =
1"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List =
2"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid =
1"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid =
2"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid =
3"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List"/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful =
Shading"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful =
List"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful =
Grid"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading =
1 Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading =
2 Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 =
Accent 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" Name=3D"Revision"/>
<w:LsdException Locked=3D"false" Priority=3D"34" QFormat=3D"true" =
Name=3D"List Paragraph"/>
<w:LsdException Locked=3D"false" Priority=3D"29" QFormat=3D"true" =
Name=3D"Quote"/>
<w:LsdException Locked=3D"false" Priority=3D"30" QFormat=3D"true" =
Name=3D"Intense Quote"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful =
Shading Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading =
1 Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading =
2 Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful =
Shading Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading =
1 Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading =
2 Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful =
Shading Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid =
Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading =
1 Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading =
2 Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful =
Shading Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid =
Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading =
1 Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading =
2 Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful =
Shading Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid =
Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading =
1 Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading =
2 Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful =
Shading Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid =
Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"19" QFormat=3D"true" =
Name=3D"Subtle Emphasis"/>
<w:LsdException Locked=3D"false" Priority=3D"21" QFormat=3D"true" =
Name=3D"Intense Emphasis"/>
<w:LsdException Locked=3D"false" Priority=3D"31" QFormat=3D"true" =
Name=3D"Subtle Reference"/>
<w:LsdException Locked=3D"false" Priority=3D"32" QFormat=3D"true" =
Name=3D"Intense Reference"/>
<w:LsdException Locked=3D"false" Priority=3D"33" QFormat=3D"true" =
Name=3D"Book Title"/>
<w:LsdException Locked=3D"false" Priority=3D"37" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" Name=3D"Bibliography"/>
<w:LsdException Locked=3D"false" Priority=3D"39" SemiHidden=3D"true" =
UnhideWhenUsed=3D"true" QFormat=3D"true" Name=3D"TOC Heading"/>
<w:LsdException Locked=3D"false" Priority=3D"41" Name=3D"Plain Table =
1"/>
<w:LsdException Locked=3D"false" Priority=3D"42" Name=3D"Plain Table =
2"/>
<w:LsdException Locked=3D"false" Priority=3D"43" Name=3D"Plain Table =
3"/>
<w:LsdException Locked=3D"false" Priority=3D"44" Name=3D"Plain Table =
4"/>
<w:LsdException Locked=3D"false" Priority=3D"45" Name=3D"Plain Table =
5"/>
<w:LsdException Locked=3D"false" Priority=3D"40" Name=3D"Grid Table =
Light"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"Grid Table 1 =
Light"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"Grid Table 2"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"Grid Table 3"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"Grid Table 4"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"Grid Table 5 =
Dark"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"Grid Table 6 =
Colorful"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"Grid Table 7 =
Colorful"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"Grid Table 1 =
Light Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"Grid Table 2 =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"Grid Table 3 =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"Grid Table 4 =
Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"Grid Table 5 =
Dark Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"Grid Table 6 =
Colorful Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"Grid Table 7 =
Colorful Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"Grid Table 1 =
Light Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"Grid Table 2 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"Grid Table 3 =
Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"Grid Table 4 =
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</o:shapelayout></xml><![endif]--></head><body lang=3DEN-US link=3Dblue =
vlink=3Dpurple style=3D'tab-interval:.5in;word-wrap:break-word'><div =
class=3DWordSection1><p class=3DMsoNormal><span =
style=3D'font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-font-fami=
ly:Aptos;mso-bidi-font-family:"Times New Roman"'>Hi Roger. Familiar =
problem. That porosity made me crazy and my first engine rebuild using =
several standard repair efforts made me weep. Then went to a hot rod =
engine builder who used Hard Blok, <a =
href=3D"https://www.hardblok.com/">https://www.hardblok.com/</a><o:p></o:=
p></span></p><p class=3DMsoNormal><span =
style=3D'font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-font-fami=
ly:Aptos;mso-bidi-font-family:"Times New Roman"'> a product used by drag =
race engine builders. He dipped the block, poured this into the jacket, =
and rolled the block to make Hard Blok flow to the porosity area. It =
truly worked, and I had no further problems over the next 10 years of =
ownership.<o:p></o:p></span></p><p class=3DMsoNormal><span =
style=3D'font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-font-fami=
ly:Aptos;mso-bidi-font-family:"Times New =
Roman"'><o:p>&nbsp;</o:p></span></p><p class=3DMsoNormal><span =
style=3D'font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-font-fami=
ly:Aptos;mso-bidi-font-family:"Times New Roman"'>As far as pistons, he =
installed Ross forged aluminum pistons that were about 50% lighter than =
stock, and had modern rings and a much shorter skirt. Again, never a =
problem. Engines have evolved and I think it isn=E2=80=99t necessary to =
keep using old tech to build a classic engine unless you have a 250 GTO =
or such. Happy to chat if desired. Jim<o:p></o:p></span></p><p =
class=3DMsoNormal><span =
style=3D'font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-font-fami=
ly:Aptos;mso-bidi-font-family:"Times New =
Roman"'><o:p>&nbsp;</o:p></span></p><p class=3DMsoNormal><span =
style=3D'font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-font-fami=
ly:Aptos;mso-bidi-font-family:"Times New =
Roman"'><o:p>&nbsp;</o:p></span></p><p class=3DMsoNormal><span =
style=3D'font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-font-fami=
ly:Aptos;mso-bidi-font-family:"Times New =
Roman"'><o:p>&nbsp;</o:p></span></p><div =
style=3D'border:none;border-top:solid #E1E1E1 1.0pt;padding:3.0pt 0in =
0in 0in'><p class=3DMsoNormal><b><span =
style=3D'font-size:11.0pt;font-family:"Calibri",sans-serif;mso-fareast-fo=
nt-family:"Times New Roman"'>From:</span></b><span =
style=3D'font-size:11.0pt;font-family:"Calibri",sans-serif;mso-fareast-fo=
nt-family:"Times New Roman"'> Healeys =
&lt;[email-masked]&gt; <b>On Behalf Of </b>Roger =
Grace<br><b>Sent:</b> Wednesday, August 20, 2025 12:47 AM<br><b>To:</b> =
Healeys &lt;[email-masked]&gt;<br><b>Subject:</b> [Healeys] =
Forged pistons<o:p></o:p></span></p></div><p =
class=3DMsoNormal><o:p>&nbsp;</o:p></p><div><div><p =
style=3D'margin-bottom:0in'><span style=3D'font-size:18.0pt'>Late model =
BJ8<o:p></o:p></span></p><p style=3D'margin-bottom:0in'><span =
style=3D'font-size:18.0pt'>In the process of changing out the block =
(because of a porosity coolant leak into the oil drain =
back).<o:p></o:p></span></p><p style=3D'margin-bottom:0in'><span =
style=3D'font-size:18.0pt'>Managed to find a Wolseley 110 saloon block =
of similar vintage. I do believe that it was original and had not been =
previously opened. Everything seemed the same and interchangeable with =
my original bock. Well almost ...<o:p></o:p></span></p><p =
style=3D'margin-bottom:0in'><span style=3D'font-size:18.0pt'>While the =
engine is in bits decided to do some upgrades - pots re bore, crank =
grind, balancing, new pistons etc. etc. Now discover that the pots are =
about 25 thou shorter than the original. Any thought as to reason ? I =
note that the Wolseley block had concave piston crowns. Maybe to reduce =
compression for a saloon car and the block decked to set the final =
compression ?<o:p></o:p></span></p><p style=3D'margin-bottom:0in'><span =
style=3D'font-size:18.0pt'>To add to this problem decided to spring for =
a set of AH Spares forged pistons. Surprise surprise the compression =
length is about 18 thou longer than standard BJ8 pistons. These =
variances might seem trivial but they are consequential. So now will =
likely have to machine the forged piston crowns or as a last resort =
consider a block shim. All rather painful !<o:p></o:p></span></p><p =
style=3D'margin-bottom:0in'><span style=3D'font-size:18.0pt'>Any =
thoughts or ideas appreciated.<o:p></o:p></span></p><p =
style=3D'margin-bottom:0in'><span =
style=3D'font-size:18.0pt'>rg<o:p></o:p></span></p><p =
class=3DMsoNormal><span =
style=3D'font-size:18.0pt'><o:p>&nbsp;</o:p></span></p></div></div><div =
id=3DDAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2><p =
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.75pt'><p class=3DMsoNormal><a =
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rce=3Dlink&amp;utm_campaign=3Dsig-email&amp;utm_content=3Dwebmail" =
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rce=3Dlink&amp;utm_campaign=3Dsig-email&amp;utm_content=3Dwebmail" =
target=3D"_blank"><span =
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[email-masked]

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---

From: Per Schoerner via Healeys <[email-masked]>
Date: Thu, 21 Aug 2025 13:59:14 +0200

--===============4898713579194454073==
	charset=utf-8
Content-Transfer-Encoding: quoted-printable

<html><head><meta http-equiv=3D"content-type" content=3D"text/html; charset=3D=
utf-8"></head><body dir=3D"auto">Roger<br><div>I have drilled and threaded t=
he oil channels that go left/right and up to the cylinder head, and screwed i=
n steel pipes. That eliminated the oil in the water. Magnus Karlsson helped m=
e with that. I think Moss (and maybe others) have a kit consisting of steel p=
ipes and some sealing compound aimed to do something similar.</div><div><br>=
</div><div>Per<br><div><br id=3D"lineBreakAtBeginningOfSignature"><div dir=3D=
"ltr">Skickat fr=C3=A5n min iPhone</div><div dir=3D"ltr"><br><blockquote typ=
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<w:LsdException Locked=3D"false" SemiHidden=3D"true" UnhideWhenUsed=3D"true"=
 Name=3D"Table Subtle 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" UnhideWhenUsed=3D"true"=
 Name=3D"Table Subtle 2"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" UnhideWhenUsed=3D"true"=
 Name=3D"Table Web 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" UnhideWhenUsed=3D"true"=
 Name=3D"Table Web 2"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" UnhideWhenUsed=3D"true"=
 Name=3D"Table Web 3"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" UnhideWhenUsed=3D"true"=
 Name=3D"Balloon Text"/>
<w:LsdException Locked=3D"false" Priority=3D"39" Name=3D"Table Grid"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" UnhideWhenUsed=3D"true"=
 Name=3D"Table Theme"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" Name=3D"Placeholder Tex=
t"/>
<w:LsdException Locked=3D"false" Priority=3D"1" QFormat=3D"true" Name=3D"No S=
pacing"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading 1"/>=

<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading 2"/>=

<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List"/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful Shading"/>=

<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading Accen=
t 1"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List Accent 1=
"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid Accent 1=
"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading 1 Ac=
cent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading 2 Ac=
cent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 Accen=
t 1"/>
<w:LsdException Locked=3D"false" SemiHidden=3D"true" Name=3D"Revision"/>
<w:LsdException Locked=3D"false" Priority=3D"34" QFormat=3D"true" Name=3D"Li=
st Paragraph"/>
<w:LsdException Locked=3D"false" Priority=3D"29" QFormat=3D"true" Name=3D"Qu=
ote"/>
<w:LsdException Locked=3D"false" Priority=3D"30" QFormat=3D"true" Name=3D"In=
tense Quote"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 Accen=
t 1"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 Accen=
t 1"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 Accen=
t 1"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 Accen=
t 1"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List Accent 1"=
/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful Shading Ac=
cent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List Accen=
t 1"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid Accen=
t 1"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading Accen=
t 2"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List Accent 2=
"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid Accent 2=
"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading 1 Ac=
cent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading 2 Ac=
cent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 Accen=
t 2"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 Accen=
t 2"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 Accen=
t 2"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 Accen=
t 2"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 Accen=
t 2"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List Accent 2"=
/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful Shading Ac=
cent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List Accen=
t 2"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid Accen=
t 2"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading Accen=
t 3"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List Accent 3=
"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid Accent 3=
"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading 1 Ac=
cent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading 2 Ac=
cent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 Accen=
t 3"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 Accen=
t 3"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 Accen=
t 3"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 Accen=
t 3"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 Accen=
t 3"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List Accent 3"=
/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful Shading Ac=
cent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List Accen=
t 3"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid Accen=
t 3"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading Accen=
t 4"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List Accent 4=
"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid Accent 4=
"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading 1 Ac=
cent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading 2 Ac=
cent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 Accen=
t 4"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 Accen=
t 4"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 Accen=
t 4"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 Accen=
t 4"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 Accen=
t 4"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List Accent 4"=
/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful Shading Ac=
cent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List Accen=
t 4"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid Accen=
t 4"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading Accen=
t 5"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List Accent 5=
"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid Accent 5=
"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading 1 Ac=
cent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading 2 Ac=
cent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 Accen=
t 5"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 Accen=
t 5"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 Accen=
t 5"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 Accen=
t 5"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 Accen=
t 5"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List Accent 5"=
/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful Shading Ac=
cent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List Accen=
t 5"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid Accen=
t 5"/>
<w:LsdException Locked=3D"false" Priority=3D"60" Name=3D"Light Shading Accen=
t 6"/>
<w:LsdException Locked=3D"false" Priority=3D"61" Name=3D"Light List Accent 6=
"/>
<w:LsdException Locked=3D"false" Priority=3D"62" Name=3D"Light Grid Accent 6=
"/>
<w:LsdException Locked=3D"false" Priority=3D"63" Name=3D"Medium Shading 1 Ac=
cent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"64" Name=3D"Medium Shading 2 Ac=
cent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"65" Name=3D"Medium List 1 Accen=
t 6"/>
<w:LsdException Locked=3D"false" Priority=3D"66" Name=3D"Medium List 2 Accen=
t 6"/>
<w:LsdException Locked=3D"false" Priority=3D"67" Name=3D"Medium Grid 1 Accen=
t 6"/>
<w:LsdException Locked=3D"false" Priority=3D"68" Name=3D"Medium Grid 2 Accen=
t 6"/>
<w:LsdException Locked=3D"false" Priority=3D"69" Name=3D"Medium Grid 3 Accen=
t 6"/>
<w:LsdException Locked=3D"false" Priority=3D"70" Name=3D"Dark List Accent 6"=
/>
<w:LsdException Locked=3D"false" Priority=3D"71" Name=3D"Colorful Shading Ac=
cent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"72" Name=3D"Colorful List Accen=
t 6"/>
<w:LsdException Locked=3D"false" Priority=3D"73" Name=3D"Colorful Grid Accen=
t 6"/>
<w:LsdException Locked=3D"false" Priority=3D"19" QFormat=3D"true" Name=3D"Su=
btle Emphasis"/>
<w:LsdException Locked=3D"false" Priority=3D"21" QFormat=3D"true" Name=3D"In=
tense Emphasis"/>
<w:LsdException Locked=3D"false" Priority=3D"31" QFormat=3D"true" Name=3D"Su=
btle Reference"/>
<w:LsdException Locked=3D"false" Priority=3D"32" QFormat=3D"true" Name=3D"In=
tense Reference"/>
<w:LsdException Locked=3D"false" Priority=3D"33" QFormat=3D"true" Name=3D"Bo=
ok Title"/>
<w:LsdException Locked=3D"false" Priority=3D"37" SemiHidden=3D"true" UnhideW=
henUsed=3D"true" Name=3D"Bibliography"/>
<w:LsdException Locked=3D"false" Priority=3D"39" SemiHidden=3D"true" UnhideW=
henUsed=3D"true" QFormat=3D"true" Name=3D"TOC Heading"/>
<w:LsdException Locked=3D"false" Priority=3D"41" Name=3D"Plain Table 1"/>
<w:LsdException Locked=3D"false" Priority=3D"42" Name=3D"Plain Table 2"/>
<w:LsdException Locked=3D"false" Priority=3D"43" Name=3D"Plain Table 3"/>
<w:LsdException Locked=3D"false" Priority=3D"44" Name=3D"Plain Table 4"/>
<w:LsdException Locked=3D"false" Priority=3D"45" Name=3D"Plain Table 5"/>
<w:LsdException Locked=3D"false" Priority=3D"40" Name=3D"Grid Table Light"/>=

<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"Grid Table 1 Light"=
/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"Grid Table 2"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"Grid Table 3"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"Grid Table 4"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"Grid Table 5 Dark"/=
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"Grid Table 6 Colorf=
ul"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"Grid Table 7 Colorf=
ul"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"Grid Table 1 Light A=
ccent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"Grid Table 2 Accent=
 1"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"Grid Table 3 Accent=
 1"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"Grid Table 4 Accent=
 1"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"Grid Table 5 Dark A=
ccent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"Grid Table 6 Colorf=
ul Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"Grid Table 7 Colorf=
ul Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"Grid Table 1 Light A=
ccent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"Grid Table 2 Accent=
 2"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"Grid Table 3 Accent=
 2"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"Grid Table 4 Accent=
 2"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"Grid Table 5 Dark A=
ccent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"Grid Table 6 Colorf=
ul Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"Grid Table 7 Colorf=
ul Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"Grid Table 1 Light A=
ccent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"Grid Table 2 Accent=
 3"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"Grid Table 3 Accent=
 3"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"Grid Table 4 Accent=
 3"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"Grid Table 5 Dark A=
ccent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"Grid Table 6 Colorf=
ul Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"Grid Table 7 Colorf=
ul Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"Grid Table 1 Light A=
ccent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"Grid Table 2 Accent=
 4"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"Grid Table 3 Accent=
 4"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"Grid Table 4 Accent=
 4"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"Grid Table 5 Dark A=
ccent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"Grid Table 6 Colorf=
ul Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"Grid Table 7 Colorf=
ul Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"Grid Table 1 Light A=
ccent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"Grid Table 2 Accent=
 5"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"Grid Table 3 Accent=
 5"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"Grid Table 4 Accent=
 5"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"Grid Table 5 Dark A=
ccent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"Grid Table 6 Colorf=
ul Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"Grid Table 7 Colorf=
ul Accent 5"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"Grid Table 1 Light A=
ccent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"Grid Table 2 Accent=
 6"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"Grid Table 3 Accent=
 6"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"Grid Table 4 Accent=
 6"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"Grid Table 5 Dark A=
ccent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"Grid Table 6 Colorf=
ul Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"Grid Table 7 Colorf=
ul Accent 6"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"List Table 1 Light"=
/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"List Table 2"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"List Table 3"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"List Table 4"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"List Table 5 Dark"/=
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"List Table 6 Colorf=
ul"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"List Table 7 Colorf=
ul"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"List Table 1 Light A=
ccent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"List Table 2 Accent=
 1"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"List Table 3 Accent=
 1"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"List Table 4 Accent=
 1"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"List Table 5 Dark A=
ccent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"List Table 6 Colorf=
ul Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"List Table 7 Colorf=
ul Accent 1"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"List Table 1 Light A=
ccent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"List Table 2 Accent=
 2"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"List Table 3 Accent=
 2"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"List Table 4 Accent=
 2"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"List Table 5 Dark A=
ccent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"List Table 6 Colorf=
ul Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"List Table 7 Colorf=
ul Accent 2"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"List Table 1 Light A=
ccent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"List Table 2 Accent=
 3"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"List Table 3 Accent=
 3"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"List Table 4 Accent=
 3"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"List Table 5 Dark A=
ccent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"List Table 6 Colorf=
ul Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"List Table 7 Colorf=
ul Accent 3"/>
<w:LsdException Locked=3D"false" Priority=3D"46" Name=3D"List Table 1 Light A=
ccent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"47" Name=3D"List Table 2 Accent=
 4"/>
<w:LsdException Locked=3D"false" Priority=3D"48" Name=3D"List Table 3 Accent=
 4"/>
<w:LsdException Locked=3D"false" Priority=3D"49" Name=3D"List Table 4 Accent=
 4"/>
<w:LsdException Locked=3D"false" Priority=3D"50" Name=3D"List Table 5 Dark A=
ccent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"51" Name=3D"List Table 6 Colorf=
ul Accent 4"/>
<w:LsdException Locked=3D"false" Priority=3D"52" Name=3D"List Table 7 Colorf=
ul Accent 4"/>
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<o:idmap v:ext=3D"edit" data=3D"1" />
</o:shapelayout></xml><![endif]--><div class=3D"WordSection1"><p class=3D"Ms=
oNormal"><span style=3D"font-size:11.0pt;mso-ascii-font-family:Aptos;mso-han=
si-font-family:Aptos;mso-bidi-font-family:&quot;Times New Roman&quot;">Hi Ro=
ger. Familiar problem. That porosity made me crazy and my first engine rebui=
ld using several standard repair efforts made me weep. Then went to a hot ro=
d engine builder who used Hard Blok, <a href=3D"https://www.hardblok.com/">h=
ttps://www.hardblok.com/</a><o:p></o:p></span></p><p class=3D"MsoNormal"><sp=
an style=3D"font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-font-fami=
ly:Aptos;mso-bidi-font-family:&quot;Times New Roman&quot;"> a product used b=
y drag race engine builders. He dipped the block, poured this into the jacke=
t, and rolled the block to make Hard Blok flow to the porosity area. It trul=
y worked, and I had no further problems over the next 10 years of ownership.=
<o:p></o:p></span></p><p class=3D"MsoNormal"><span style=3D"font-size:11.0pt=
;mso-ascii-font-family:Aptos;mso-hansi-font-family:Aptos;mso-bidi-font-famil=
y:&quot;Times New Roman&quot;"><o:p>&nbsp;</o:p></span></p><p class=3D"MsoNo=
rmal"><span style=3D"font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-=
font-family:Aptos;mso-bidi-font-family:&quot;Times New Roman&quot;">As far a=
s pistons, he installed Ross forged aluminum pistons that were about 50% lig=
hter than stock, and had modern rings and a much shorter skirt. Again, never=
 a problem. Engines have evolved and I think it isn=E2=80=99t necessary to k=
eep using old tech to build a classic engine unless you have a 250 GTO or su=
ch. Happy to chat if desired. Jim<o:p></o:p></span></p><p class=3D"MsoNormal=
"><span style=3D"font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-font=
-family:Aptos;mso-bidi-font-family:&quot;Times New Roman&quot;"><o:p>&nbsp;<=
/o:p></span></p><p class=3D"MsoNormal"><span style=3D"font-size:11.0pt;mso-a=
scii-font-family:Aptos;mso-hansi-font-family:Aptos;mso-bidi-font-family:&quo=
t;Times New Roman&quot;"><o:p>&nbsp;</o:p></span></p><p class=3D"MsoNormal">=
<span style=3D"font-size:11.0pt;mso-ascii-font-family:Aptos;mso-hansi-font-f=
amily:Aptos;mso-bidi-font-family:&quot;Times New Roman&quot;"><o:p>&nbsp;</o=
:p></span></p><div style=3D"border:none;border-top:solid #E1E1E1 1.0pt;paddi=
ng:3.0pt 0in 0in 0in"><p class=3D"MsoNormal"><b><span style=3D"font-size:11.=
0pt;font-family:&quot;Calibri&quot;,sans-serif;mso-fareast-font-family:&quot=
;Times New Roman&quot;">From:</span></b><span style=3D"font-size:11.0pt;font=
-family:&quot;Calibri&quot;,sans-serif;mso-fareast-font-family:&quot;Times N=
ew Roman&quot;"> Healeys &lt;[email-masked]&gt; <b>On Behalf=
 Of </b>Roger Grace<br><b>Sent:</b> Wednesday, August 20, 2025 12:47 AM<br><=
b>To:</b> Healeys &lt;[email-masked]&gt;<br><b>Subject:</b> [Healeys=
] Forged pistons<o:p></o:p></span></p></div><p class=3D"MsoNormal"><o:p>&nbs=
p;</o:p></p><div><div><p style=3D"margin-bottom:0in"><span style=3D"font-siz=
e:18.0pt">Late model BJ8<o:p></o:p></span></p><p style=3D"margin-bottom:0in"=
><span style=3D"font-size:18.0pt">In the process of changing out the block (=
because of a porosity coolant leak into the oil drain back).<o:p></o:p></spa=
n></p><p style=3D"margin-bottom:0in"><span style=3D"font-size:18.0pt">Manage=
d to find a Wolseley 110 saloon block of similar vintage. I do believe that i=
t was original and had not been previously opened. Everything seemed the sam=
e and interchangeable with my original bock. Well almost ...<o:p></o:p></spa=
n></p><p style=3D"margin-bottom:0in"><span style=3D"font-size:18.0pt">While t=
he engine is in bits decided to do some upgrades - pots re bore, crank grind=
, balancing, new pistons etc. etc. Now discover that the pots are about 25 t=
hou shorter than the original. Any thought as to reason ? I note that the Wo=
lseley block had concave piston crowns. Maybe to reduce compression for a sa=
loon car and the block decked to set the final compression ?<o:p></o:p></spa=
n></p><p style=3D"margin-bottom:0in"><span style=3D"font-size:18.0pt">To add=
 to this problem decided to spring for a set of AH Spares forged pistons. Su=
rprise surprise the compression length is about 18 thou longer than standard=
 BJ8 pistons. These variances might seem trivial but they are consequential.=
 So now will likely have to machine the forged piston crowns or as a last re=
sort consider a block shim. All rather painful !<o:p></o:p></span></p><p sty=
le=3D"margin-bottom:0in"><span style=3D"font-size:18.0pt">Any thoughts or id=
eas appreciated.<o:p></o:p></span></p><p style=3D"margin-bottom:0in"><span s=
tyle=3D"font-size:18.0pt">rg<o:p></o:p></span></p><p class=3D"MsoNormal"><sp=
an style=3D"font-size:18.0pt"><o:p>&nbsp;</o:p></span></p></div></div><div i=
d=3D"DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2"><p class=3D"MsoNormal"><o:p>&nbsp=
;</o:p></p><table class=3D"MsoNormalTable" border=3D"1" cellspacing=3D"3" ce=
llpadding=3D"0" style=3D"mso-cellspacing:1.5pt;border:none;border-top:solid #=
D3D4DE 1.0pt;mso-border-top-alt:solid #D3D4DE .75pt;mso-yfti-tbllook:1184"><=
tbody><tr style=3D"mso-yfti-irow:0;mso-yfti-firstrow:yes;mso-yfti-lastrow:ye=
s"><td width=3D"55" style=3D"width:41.25pt;border:none;padding:9.75pt .75pt .=
75pt .75pt"><p class=3D"MsoNormal"><a href=3D"http://www.avg.com/email-signa=
ture?utm_medium=3Demail&amp;utm_source=3Dlink&amp;utm_campaign=3Dsig-email&a=
mp;utm_content=3Dwebmail" target=3D"_blank"><span style=3D"mso-no-proof:yes;=
text-decoration:none;text-underline:none"><img border=3D"0" width=3D"46" hei=
ght=3D"29" id=3D"_x0000_i1025" src=3D"https://s-install.avcdn.net/ipm/previe=
w/icons/icon-envelope-tick-green-avg-v1.png" data-unique-identifier=3D""></s=
pan></a><o:p></o:p></p></td><td width=3D"470" style=3D"width:352.5pt;border:=
none;padding:9.0pt .75pt .75pt .75pt"><p class=3D"MsoNormal" style=3D"line-h=
eight:13.5pt"><span style=3D"font-size:10.0pt;font-family:&quot;Arial&quot;,=
sans-serif;color:#41424E">Virus-free.<a href=3D"http://www.avg.com/email-sig=
nature?utm_medium=3Demail&amp;utm_source=3Dlink&amp;utm_campaign=3Dsig-email=
&amp;utm_content=3Dwebmail" target=3D"_blank"><span style=3D"color:#4453EA">=
www.avg.com</span></a><o:p></o:p></span></p></td></tr></tbody></table><p cla=
ss=3D"MsoNormal"><o:p>&nbsp;</o:p></p></div></div><div>&lt;block repair.jpg&=
gt;</div><div>&lt;Ross pistons and rings .jpg&gt;</div><span>_______________=
________________________________</span><br><span>Support Team.Net http://www=
.team.net/donate.html</span><br><span>Suggested annual donation &nbsp;$12.75=
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></div></blockquote></div></div></body></html>=

--===============4898713579194454073==
Content-Transfer-Encoding: 7bit
Content-Disposition: inline

[email-masked]

--===============4898713579194454073==--

---

From: Roger Grace <[email-masked]>
Date: Sun, 24 Aug 2025 08:34:27 -0700

--===============8648642184260267555==

--000000000000d42293063d1e2e97
Content-Transfer-Encoding: quoted-printable

Thanks to all.
Relieved to hear that skimming the pistons is standard practice. The new
ones look soo pristine too !
Of course the supplier had never had this problem. The compression height
is definitely different to standard pistons.
A few response BTW's
The original porosity problem is not the usual oil (at 50 psi) into the
coolant (at say 3 psi) but coolant at atmospheric or slightly above, back
into atmosphere via a porous water gallery and draining back into sump.
Yes did all the usual measurements of block height from crank center line.
Now lightly assembling the crank with #1 and #6 without rings to check
clearances.
I may be wrong but feel that the Wolseley block had never been opened
before so still a bit of a mystery.
rg

<http://www.avg.com/email-signature?utm_medium=3Demail&utm_source=3Dlink&ut=
m_campaign=3Dsig-email&utm_content=3Dwebmail>
Virus-free.www.avg.com
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<#DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2>

On Wed, Aug 20, 2025 at 6:23=E2=80=AFPM <[email-masked]> wrote:

> Hi Roger. Familiar problem. That porosity made me crazy and my first
> engine rebuild using several standard repair efforts made me weep. Then
> went to a hot rod engine builder who used Hard Blok,
> a product used by drag race engine builders. He dipped the block, poured
> this into the jacket, and rolled the block to make Hard Blok flow to the
> porosity area. It truly worked, and I had no further problems over the ne=
xt
> 10 years of ownership.
>
>
>
> As far as pistons, he installed Ross forged aluminum pistons that were
> about 50% lighter than stock, and had modern rings and a much shorter
> skirt. Again, never a problem. Engines have evolved and I think it isn=E2=
=80=99t
> necessary to keep using old tech to build a classic engine unless you hav=
e
> a 250 GTO or such. Happy to chat if desired. Jim
>
>
>
>
>
>
>
> *From:* Healeys <[email-masked]> *On Behalf Of *Roger
> Grace
> *Sent:* Wednesday, August 20, 2025 12:47 AM
> *To:* Healeys <[email-masked]>
> *Subject:* [Healeys] Forged pistons
>
>
>
> Late model BJ8
>
> In the process of changing out the block (because of a porosity coolant
> believe that it was original and had not been previously opened. Everythi=
ng
> seemed the same and interchangeable with my original bock. Well almost ..=
.
>
> While the engine is in bits decided to do some upgrades - pots re bore,
> crank grind, balancing, new pistons etc. etc. Now discover that the pots
> are about 25 thou shorter than the original. Any thought as to reason ? I
> note that the Wolseley block had concave piston crowns. Maybe to reduce
> compression for a saloon car and the block decked to set the final
> compression ?
>
> pistons. Surprise surprise the compression length is about 18 thou longer
> than standard BJ8 pistons. These variances might seem trivial but they ar=
e
> consequential. So now will likely have to machine the forged piston crown=
s
> or as a last resort consider a block shim. All rather painful !
>
utm_campaign=3Dsig-email&utm_content=3Dwebmail>
> Virus-free.www.avg.com
utm_campaign=3Dsig-email&utm_content=3Dwebmail>

--000000000000d42293063d1e2e97
Content-Transfer-Encoding: quoted-printable

<div dir=3D"ltr"><div class=3D"gmail_default" style=3D"font-size:large">Tha=
nks to all.</div><div class=3D"gmail_default" style=3D"font-size:large">Rel=
ieved to hear that skimming the pistons is standard practice. The new ones =
look soo pristine too !</div><div class=3D"gmail_default" style=3D"font-siz=
e:large">Of course the supplier had never had this problem. The compression=
 height is definitely different to standard pistons.</div><div class=3D"gma=
il_default" style=3D"font-size:large">A few response BTW&#39;s</div><div cl=
ass=3D"gmail_default" style=3D"font-size:large">The original porosity probl=
em is not the usual oil (at 50 psi) into the coolant (at say 3 psi) but coo=
lant at atmospheric or slightly above, back into atmosphere via a=C2=A0poro=
us water gallery and draining back into sump.</div><div class=3D"gmail_defa=
ult" style=3D"font-size:large">Yes did all the usual measurements=C2=A0of b=
lock height from crank center line.</div><div class=3D"gmail_default" style=
=3D"font-size:large">Now lightly assembling the crank with #1 and #6 withou=
t rings to check clearances.</div><div class=3D"gmail_default" style=3D"fon=
t-size:large">I may be wrong but feel that the Wolseley=C2=A0block had neve=
r been opened before so still a bit of a mystery.</div><div class=3D"gmail_=
default" style=3D"font-size:large">rg</div><div class=3D"gmail_default" sty=
le=3D"font-size:large"><br></div><div class=3D"gmail_default" style=3D"font=
-size:large">=C2=A0</div><div class=3D"gmail_default" style=3D"font-size:la=
rge"><br></div></div><div id=3D"DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2"><br><=
table style=3D"border-top:1px solid #d3d4de"><tr><td style=3D"width:55px;pa=
dding-top:13px"><a href=3D"http://www.avg.com/email-signature?utm_medium=3D=
email&amp;utm_source=3Dlink&amp;utm_campaign=3Dsig-email&amp;utm_content=3D=
webmail" target=3D"_blank"><img src=3D"https://s-install.avcdn.net/ipm/prev=
iew/icons/icon-envelope-tick-green-avg-v1.png" alt=3D"" width=3D"46" height=
=3D"29" style=3D"width: 46px; height: 29px;"></a></td><td style=3D"width:47=
0px;padding-top:12px;color:#41424e;font-size:13px;font-family:Arial,Helveti=
ca,sans-serif;line-height:18px">Virus-free.<a href=3D"http://www.avg.com/em=
ail-signature?utm_medium=3Demail&amp;utm_source=3Dlink&amp;utm_campaign=3Ds=
ig-email&amp;utm_content=3Dwebmail" target=3D"_blank" style=3D"color:#4453e=
a">www.avg.com</a></td></tr></table><a href=3D"#DAB4FAD8-2DD7-40BB-A1B8-4E2=
AA1F9FDF2" width=3D"1" height=3D"1"></a></div><br><div class=3D"gmail_quote=
 gmail_quote_container"><div dir=3D"ltr" class=3D"gmail_attr">On Wed, Aug 2=
0, 2025 at 6:23=E2=80=AFPM &lt;<a href=3D"mailto:[email-masked]">jvwo=
[email-masked]</a>&gt; wrote:<br></div><blockquote class=3D"gmail_quote" =
style=3D"margin:0px 0px 0px 0.8ex;border-left:1px solid rgb(204,204,204);pa=
dding-left:1ex"><div class=3D"msg-1576467335299172427"><div lang=3D"EN-US" =
style=3D"overflow-wrap: break-word;"><div class=3D"m_-1576467335299172427Wo=
rdSection1"><p class=3D"MsoNormal"><span style=3D"font-size:11pt">Hi Roger.=
 Familiar problem. That porosity made me crazy and my first engine rebuild =
using several standard repair efforts made me weep. Then went to a hot rod =
engine builder who used Hard Blok, <a href=3D"https://www.hardblok.com/" ta=
rget=3D"_blank">https://www.hardblok.com/</a><u></u><u></u></span></p><p cl=
ass=3D"MsoNormal"><span style=3D"font-size:11pt"> a product used by drag ra=
ce engine builders. He dipped the block, poured this into the jacket, and r=
olled the block to make Hard Blok flow to the porosity area. It truly worke=
d, and I had no further problems over the next 10 years of ownership.<u></u=
><u></u></span></p><p class=3D"MsoNormal"><span style=3D"font-size:11pt"><u=
></u>=C2=A0<u></u></span></p><p class=3D"MsoNormal"><span style=3D"font-siz=
e:11pt">As far as pistons, he installed Ross forged aluminum pistons that w=
ere about 50% lighter than stock, and had modern rings and a much shorter s=
kirt. Again, never a problem. Engines have evolved and I think it isn=E2=80=
=99t necessary to keep using old tech to build a classic engine unless you =
have a 250 GTO or such. Happy to chat if desired. Jim<u></u><u></u></span><=
/p><p class=3D"MsoNormal"><span style=3D"font-size:11pt"><u></u>=C2=A0<u></=
u></span></p><p class=3D"MsoNormal"><span style=3D"font-size:11pt"><u></u>=
=C2=A0<u></u></span></p><p class=3D"MsoNormal"><span style=3D"font-size:11p=
t"><u></u>=C2=A0<u></u></span></p><div style=3D"border-width:1pt medium med=
ium;border-style:solid none none;border-color:rgb(225,225,225) currentcolor=
 currentcolor;padding:3pt 0in 0in"><p class=3D"MsoNormal"><b><span style=3D=
"font-size:11pt;font-family:&quot;Calibri&quot;,sans-serif">From:</span></b=
><span style=3D"font-size:11pt;font-family:&quot;Calibri&quot;,sans-serif">=
 Healeys &lt;<a href=3D"mailto:[email-masked]" target=3D"_b=
lank">[email-masked]</a>&gt; <b>On Behalf Of </b>Roger Grac=
e<br><b>Sent:</b> Wednesday, August 20, 2025 12:47 AM<br><b>To:</b> Healeys=
 &lt;<a href=3D"mailto:[email-masked]" target=3D"_blank">healeys@au=
tox.team.net</a>&gt;<br><b>Subject:</b> [Healeys] Forged pistons<u></u><u><=
/u></span></p></div><p class=3D"MsoNormal"><u></u>=C2=A0<u></u></p><div><di=
v><p style=3D"margin-bottom:0in"><span style=3D"font-size:18pt">Late model =
BJ8<u></u><u></u></span></p><p style=3D"margin-bottom:0in"><span style=3D"f=
ont-size:18pt">In the process of changing out the block (because of a poros=
ity coolant leak into the oil drain back).<u></u><u></u></span></p><p style=
=3D"margin-bottom:0in"><span style=3D"font-size:18pt">Managed to find a Wol=
seley 110 saloon block of similar vintage. I do believe that it was origina=
l and had not been previously opened. Everything seemed the same and interc=
hangeable with my original bock. Well almost ...<u></u><u></u></span></p><p=
 style=3D"margin-bottom:0in"><span style=3D"font-size:18pt">While the engin=
e is in bits decided to do some upgrades - pots re bore, crank grind, balan=
cing, new pistons etc. etc. Now discover that the pots are about 25 thou sh=
orter than the original. Any thought as to reason ? I note that the Wolsele=
y block had concave piston crowns. Maybe to reduce compression for a saloon=
 car and the block decked to set the final compression ?<u></u><u></u></spa=
n></p><p style=3D"margin-bottom:0in"><span style=3D"font-size:18pt">To add =
to this problem decided to spring for a set of AH Spares forged pistons. Su=
rprise surprise the compression length is about 18 thou longer than standar=
d BJ8 pistons. These variances might seem trivial but they are consequentia=
l. So now will likely have to machine the forged piston crowns or as a last=
 resort consider a block shim. All rather painful !<u></u><u></u></span></p=
><p style=3D"margin-bottom:0in"><span style=3D"font-size:18pt">Any thoughts=
 or ideas appreciated.<u></u><u></u></span></p><p style=3D"margin-bottom:0i=
n"><span style=3D"font-size:18pt">rg<u></u><u></u></span></p><p class=3D"Ms=
oNormal"><span style=3D"font-size:18pt"><u></u>=C2=A0<u></u></span></p></di=
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g:9pt 0.75pt 0.75pt"><p class=3D"MsoNormal" style=3D"line-height:13.5pt"><s=
pan style=3D"font-size:10pt;font-family:&quot;Arial&quot;,sans-serif;color:=
rgb(65,66,78)">Virus-free.<a href=3D"http://www.avg.com/email-signature?utm=
_medium=3Demail&amp;utm_source=3Dlink&amp;utm_campaign=3Dsig-email&amp;utm_=
content=3Dwebmail" target=3D"_blank"><span style=3D"color:rgb(68,83,234)">w=
ww.avg.com</span></a><u></u><u></u></span></p></td></tr></tbody></table><p =
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