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Trunnion Bolt Question teamfat2.dsl.aros.net id f9UExMP24943

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Subject: Trunnion Bolt Question teamfat2.dsl.aros.net id f9UExMP24943
From: Pete & Aprille Chadwell <pandachadwell@mac.com>
Date: Tue, 30 Oct 2001 06:59:12 -0800
Hi folks.

Last night I finished reassembling the TR6's front suspension, but I 
am confused about the big trunnion bolts.

The Bentley manual calls for a torque wrench setting of 50 to 65 
foot-pounds.  Keep in mind, of course, that this bolt has a 
castellated nut and a hole for a cotter pin.  Well, when I tighten it 
down to the torque spec, the nut ends up way short of the cotter pin. 
That doesn't make any sense
 the pin can't very well keep the nut 
from loosening when the pin isn't engaged in the slots of the nut. 
So, I undid the nut and then reinstalled it, tightening it to the 
point where the cotter pin would actually be able to do its job. The 
trunnion assembly feels tight, so I'm leaving it this way until the 
spring when I'll have more time do get into it.

I'll plan on replacing ball joints, tie rod ends and maybe installing 
nylatron bushings in the lower wishbones.  Currently the bushings are 
OEM rubber, replaced about 12 years ago so they're actually in pretty 
good shape.  I'll also want to employ whatever feedback I get to this 
question regarding the trunnion bolt, and replace all those goofy 
little sleeves, O-rings, washers and bushings that comprise the outer 
wishbone 'bushings.'

Thanks to all for your help
 I should be putting the TR6 on the 
ground again today for the first time since July!  Yeehaw!

-- 
Pete Chadwell
1973 TR6

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