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TR6 Rear-End Rebuild (longish)

To: triumphs@autox.team.net
Subject: TR6 Rear-End Rebuild (longish)
From: mike@ShoppersDrugMart.ca
Date: Thu, 30 May 1996 05:09:25 -0400
Encoding: 1705 Text
Well, thanks to all your advice (particularly Brian Lanoway -- thanks!) 
I've started a rear-end rebuild on the TR6.  Last night I pulled off the 
rear axle shafts, brakes, etc. with only one snag.  The DPO, who must have 
pulled this apart before, did two things when he re-assembled it:

1)  Attached the trailing arm brackets to the trailing arms *before         
    attaching the brackets to the frame.  Then he inserted the trailing arm 
    bolts through the bushings in reverse so that the inboard bolts cannot  
    be removed from the trailing arm bushings without dropping the brackets 
    from the frame first!
2)  Then, in his infinite wisdom, he *spot-welded* the brackets to the      
    frame (to add rigidity I assume).

So, now I've got everything apart on the driver's side except for the 
inboard trailing arm bolt/bushing.  I managed to get the top bracket bolt 
out on that side but the bottom one won't budge.  Looks like I have to 
either a) cut the trailing arm bolt head off and pull it out through the 
bushing or b) cut the lower bracket bolt off and break the welds so I can 
drop the whole mess off the frame and remove the bolt at that point.  Any 
other suggestions?

By the way, so far I've found a bad u-joint and dry sliding shafts so that 
probably accounts for some of my problems.  Also, I saved some time by 
*not* following Haynes/Bentley advice and separated the half shafts before 
unbolting from the diff.  Since the boot was unattached and rolling around 
anyway there was no difficulty in doing this.  If anyone does it this way 
make sure you're careful with the male (splined) end so no damage is 
sustained.

Mike Himelfarb.

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