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Re: Advice on a job I haven't done before

To: Daniel1312@aol.com, spridgets@autox.team.net
Subject: Re: Advice on a job I haven't done before
Date: Mon, 19 Mar 2001 08:37:06 -0600
Daniel, and others,
         Here's a trick learned from a "real' mechanic who used to work for 
me, and is no longer with us.
         I was doing some front end work on my car and to my surprise I 
needed new king pins and bushings.I too was facing the expense of the 
reaming tool. He jumped in and showed me a trick that has applications 
beyond just king pins.
         After removing and installing the bushes using sockets, etc. we 
took one of the old king pins and with a cut-off wheel, cut about 6 flutes 
per bushing surface. We sharpened them as best we could with the wheel. We 
used this to ream the bushings and it worked beautifully, and why wouldn't 
it. The diameter is correct if not slightly undersized so you may need to 
hone the hole slightly, we didn't need to. It is already "piloted". It has 
a handy hole for inserting a rod for twisting leverage. I now have the 
official tool for this, but the results are not significantly better.
         I've applied this technique to some other similar situations 
since, and it works. Give it a try.
         Also, to install the bushings more easily, freeze the bush and 
heat the hole.
         Good luck,   Peter C.

At 01:37 PM 3/17/2001, Daniel1312@aol.com wrote:
>Hi list,
>
>I am about to start a job I haven't done before and wondered if there are any
>handy tips to follow.
>
>I am about to fit a new king pin to a stub axle (a job most of us have done
>before) but with a difference in that I have stumped up the vast amount of
>money required for a stepped reamer so that I can ream the bushes myself (the
>payback on the tool is either a lot of sprites or about 300 years of
>motoring).

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