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Re: [Healeys] Clutch plate

To: healeys@autox.team.net
Subject: Re: [Healeys] Clutch plate
From: Bob Spidell via Healeys <healeys@autox.team.net>
Date: Sun, 7 Nov 2021 08:34:57 -0800
Delivered-to: mharc@autox.team.net
Delivered-to: healeys@autox.team.net
References: <236ce29a00a01952223fe0f808d462c782ebc42f@webmail> <A66E022F-6771-4678-AE32-807FB6B7556A@yahoo.com> <cc11b78f-ab25-dad2-75a2-96f0c3aa2070@comcast.net> <001101d7d3bb$ca4d2f00$5ee78d00$@alexarevel.plus.com> <C0C06B75-DCC0-4F8B-98CF-5729E465C728@hxcore.ol>
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re: "the clutch plate would have to be stuck [to the] transmission shaft"

The most plausible explanation yet. Sitting for years, esp. in a damp 
climate, the splines could very well 'rust-weld' together given their 
small clearance. I don't know if it's common practice, but I always put 
some tenacious grease, usually wheel bearing grease, on those splines 
(thin coat only).


On 11/7/2021 7:59 AM, Harold Manifold via Healeys wrote:
>
> I would sort out the hydraulics first and then if it still doesnâ??t 
> move the clutch pressure plate mechanism may be seized. The clutch 
> plate would have to be stuck to both the pressure plate and the 
> flywheel and or the transmission shaft to prevent movement.
>
> Harold
>
> *Sent: *Sunday, November 7, 2021 1:43 AM
> *Subject: *Re: [Healeys] Clutch plate
>
> After/during a protracted battle with my clutch, I can confirm that it 
> takes a lot of effort to move the fork by hand. A LOT. I used a lever 
> and got virtually nowhere, but then, it seems, Iâ??d been sold the wrong 
> clutch cover.
>
> What did impress me was the comparison between how hard/impossible it 
> was to move by hand and how easy it was to get it to move with the 
> pedal once the hydraulics were 100%.
>
> Certainly, Iâ??d want to convince myself that the hydraulics were 100% 
> before assuming that the disk was stuck.
>
> Simon
>
> *From:* Healeys <healeys-bounces@autox.team.net> *On Behalf Of *Bob 
> Spidell via Healeys
> *Sent:* 07 November 2021 03:56
> *To:* healeys@autox.team.net
> *Subject:* Re: [Healeys] Clutch plate
>
> re: "Would this happen if the clutch disc was stuck to the flywheel?"
>
> I think if it was just the clutch disk stuck to flywheel you'd still 
> get at least some movement of the pedal. Early cars used coil springs 
> in the cover plate to hold the disk firm to the flywheel, and later 
> cars used diaphragm 'springs.' I think with either you'd at least be 
> able to move the pedal until the springs reached their limit of travel 
> (or you left leg reached its limit of strength).
>
> It's a long shot SWAG, but since the car has sat for a long time it's 
> conceivable the fluid in the line has gelled and/or crystallized to 
> the point it prevents flow to the slave cylinder (I have had BF gell 
> up). I'm not sure you can move the release bearing fork much by hand, 
> though I haven't tried; those are some strong springs in the cover plate.
>
> Bob
>
> On 11/6/2021 7:52 PM, Don via Healeys wrote:
>
>     Sorry I didnâ??t finish my story about the fixes Iâ??ve done so far .
>     When I first got the car and I tried to push the clutch pedal it
>     wouldnâ??t move.  After removing the carbs , which Iâ??m going to
>     rebuild I was able to access the clutch master cylinder. After
>     removing the lines to the master cylinder i was able to push the
>     pedal to the floor . Iâ??m replacing the lines to both the clutch
>     and brake master cylinder. Iâ??m replacing both master cylinders .
>     Iâ??m replacing the hydraulic fluid tank as it leaks. When I got
>     under the car and looked at the clutch slave cylinder, which Iâ??m
>     replacing I canâ??t move the clutch fork. I canâ??t budge it , I canâ??t
>     move the piston rod . Iâ??m going to finish rebuilding, replacing
>     everything in both the clutch and brake hydraulics system. Iâ??m
>     just Puzzled as to why wonâ??t move . Would this happen if the
>     clutch disc was stuck to the flywheel?  I may answer my own
>     question the farther I get into the rebuild. I donâ??t want to need
>     to replace the clutch.
>
>              Don
>
>     Sent from my iPhone
>
>         On Nov 6, 2021, at 10:08 PM, gradea1@charter.net wrote:
>
>         Twelve years could have built up some "goo" in the clutch
>         master cylinder and prevent it from moving the piston. As
>         Perry says, could also be the same issue in the slave.
>         However, the clutch is hydraulic and the pedal does not move
>         any mechanics (other than the piston rod) so it can't be
>         mechanically hung up. The clutch disc is another issue which
>         may show up later, and I would wonder if the brakes are
>         functioning? Moisture really plays havoc with hydraulics
>         especially if the car is not in a conditioned space.
>
>         This is a good time to change all the fluid, replace hoses,
>         rebuild or replace cylinders-fun stuff. Hank
>
>         -----------------------------------------
>
>         From: "Perry Small via Healeys"
>         To: "Don Day"
>         Cc: "healey list"
>         Sent: Saturday November 6 2021 6:48:37PM
>         Subject: Re: [Healeys] Clutch plate
>
>         Don
>         Maybe the slave cylinder is locked up. Pull the pin at the
>         slave and see if the clutch pedal will move.
>         P
>
>         Sent from my iPhone
>
>         > On Nov 6, 2021, at 7:36 PM, Don Day via Healeys
>         >
>         > Hi List
>         > If a 65 1/2 BJ8Healey has been sitting for over 12 years ,
>         Allegedly in a garage and Iâ??m thinking the clutch plate could
>         be stuck to the flywheel, canâ??t push clutch pedal in , can it
>         be freed up .
>         > Thanks Don
>         >
>         >
>
>

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    re: "the clutch plate would have to be stuck [to the] transmission
    shaft"<br>
    <br>
    The most plausible explanation yet. Sitting for years, esp. in a
    damp climate, the splines could very well 'rust-weld' together given
    their small clearance. I don't know if it's common practice, but I
    always put some tenacious grease, usually wheel bearing grease, on
    those splines (thin coat only). <br>
    <br>
    <br>
    <div class="moz-cite-prefix">On 11/7/2021 7:59 AM, Harold Manifold
      via Healeys wrote:<br>
    </div>
    <blockquote type="cite"
      cite="mid:C0C06B75-DCC0-4F8B-98CF-5729E465C728@hxcore.ol">
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      <div class="WordSection1">
        <p class="MsoNormal">I would sort out the hydraulics first and
          then if it still doesnâ??t move the clutch pressure plate
          mechanism may be seized. The clutch plate would have to be
          stuck to both the pressure plate and the flywheel and or the
          transmission shaft to prevent movement.</p>
        <p class="MsoNormal"><o:p> </o:p></p>
        <p class="MsoNormal">Harold<o:p></o:p></p>
        <p class="MsoNormal"><o:p> </o:p></p>
        <div
          style="mso-element:para-border-div;border:none;border-top:solid
          #E1E1E1 1.0pt;padding:3.0pt 0in 0in 0in">
          <p class="MsoNormal" style="border:none;padding:0in"><b>From:
            </b><a href="mailto:healeys@autox.team.net";
              moz-do-not-send="true">Simon Lachlan via Healeys</a><br>
            <b>Sent: </b>Sunday, November 7, 2021 1:43 AM<br>
            <b>Cc: </b><a href="mailto:healeys@autox.team.net";
              moz-do-not-send="true">Healeys</a><br>
            <b>Subject: </b>Re: [Healeys] Clutch plate</p>
        </div>
        <p class="MsoNormal"><o:p> </o:p></p>
        <p class="MsoNormal"><span lang="EN-GB">After/during a
            protracted battle with my clutch, I can confirm that it
            takes a lot of effort to move the fork by hand. A LOT. I
            used a lever and got virtually nowhere, but then, it seems,
            Iâ??d been sold the wrong clutch cover.<o:p></o:p></span></p>
        <p class="MsoNormal"><span lang="EN-GB">What did impress me was
            the comparison between how hard/impossible it was to move by
            hand and how easy it was to get it to move with the pedal
            once the hydraulics were 100%. <o:p></o:p></span></p>
        <p class="MsoNormal"><span lang="EN-GB">Certainly, Iâ??d want to
            convince myself that the hydraulics were 100% before
            assuming that the disk was stuck.<o:p></o:p></span></p>
        <p class="MsoNormal"><span lang="EN-GB">Simon<o:p></o:p></span></p>
        <p class="MsoNormal"><span lang="EN-GB"> <o:p></o:p></span></p>
        <div>
          <div style="border:none;border-top:solid #E1E1E1
            1.0pt;padding:3.0pt 0in 0in 0in">
            <p class="MsoNormal"><b>From:</b> Healeys
              <a class="moz-txt-link-rfc2396E" 
href="mailto:healeys-bounces@autox.team.net";>&lt;healeys-bounces@autox.team.net&gt;</a>
 <b>On Behalf Of </b>Bob
              Spidell via Healeys<br>
              <b>Sent:</b> 07 November 2021 03:56<br>
              <b>To:</b> <a class="moz-txt-link-abbreviated" 
href="mailto:healeys@autox.team.net";>healeys@autox.team.net</a><br>
              <b>Subject:</b> Re: [Healeys] Clutch plate<span
                lang="EN-GB"><o:p></o:p></span></p>
          </div>
        </div>
        <p class="MsoNormal"><span lang="EN-GB"> <o:p></o:p></span></p>
        <p class="MsoNormal" style="margin-bottom:12.0pt"><span
            lang="EN-GB">re: "Would this happen if the clutch disc was
            stuck to the flywheel?"<br>
            <br>
            I think if it was just the clutch disk stuck to flywheel
            you'd still get at least some movement of the pedal. Early
            cars used coil springs in the cover plate to hold the disk
            firm to the flywheel, and later cars used diaphragm
            'springs.' I think with either you'd at least be able to
            move the pedal until the springs reached their limit of
            travel (or you left leg reached its limit of strength). <br>
            <br>
            It's a long shot SWAG, but since the car has sat for a long
            time it's conceivable the fluid in the line has gelled
            and/or crystallized to the point it prevents flow to the
            slave cylinder (I have had BF gell up). I'm not sure you can
            move the release bearing fork much by hand, though I haven't
            tried; those are some strong springs in the cover plate.<br>
            <br>
            Bob<o:p></o:p></span></p>
        <div>
          <p class="MsoNormal"><span lang="EN-GB">On 11/6/2021 7:52 PM,
              Don via Healeys wrote:<o:p></o:p></span></p>
        </div>
        <blockquote style="margin-top:5.0pt;margin-bottom:5.0pt">
          <p class="MsoNormal"><span lang="EN-GB">Sorry I didnâ??t finish
              my story about the fixes Iâ??ve done so far . When I first
              got the car and I tried to push the clutch pedal it
              wouldnâ??t move.  After removing the carbs , which Iâ??m going
              to rebuild I was able to access the clutch master
              cylinder. After removing the lines to the master cylinder
              i was able to push the pedal to the floor . Iâ??m replacing
              the lines to both the clutch and brake master cylinder.
              Iâ??m replacing both master cylinders . Iâ??m replacing the
              hydraulic fluid tank as it leaks. When I got under the car
              and looked at the clutch slave cylinder, which Iâ??m
              replacing I canâ??t move the clutch fork. I canâ??t budge it ,
              I canâ??t move the piston rod . Iâ??m going to finish
              rebuilding, replacing everything in both the clutch and
              brake hydraulics system. Iâ??m just Puzzled as to why wonâ??t
              move . Would this happen if the clutch disc was stuck to
              the flywheel?  I may answer my own question the farther I
              get into the rebuild. I donâ??t want to need to replace the
              clutch.  <o:p></o:p></span></p>
          <div>
            <p class="MsoNormal" style="margin-bottom:12.0pt"><span
                lang="EN-GB">         Don <o:p></o:p></span></p>
            <div>
              <p class="MsoNormal"><span lang="EN-GB">Sent from my
                  iPhone<o:p></o:p></span></p>
            </div>
            <div>
              <p class="MsoNormal" style="margin-bottom:12.0pt"><span
                  lang="EN-GB"><o:p> </o:p></span></p>
              <blockquote style="margin-top:5.0pt;margin-bottom:5.0pt">
                <p class="MsoNormal" style="margin-bottom:12.0pt"><span
                    lang="EN-GB">On Nov 6, 2021, at 10:08 PM, <a
                      href="mailto:gradea1@charter.net";
                      moz-do-not-send="true"
                      class="moz-txt-link-freetext">gradea1@charter.net</a>
                    wrote:<o:p></o:p></span></p>
              </blockquote>
            </div>
            <blockquote style="margin-top:5.0pt;margin-bottom:5.0pt">
              <div>
                <p class="MsoNormal"><span lang="EN-GB">Twelve years
                    could have built up some "goo" in the clutch master
                    cylinder and prevent it from moving the piston. As
                    Perry says, could also be the same issue in the
                    slave. However, the clutch is hydraulic and the
                    pedal does not move any mechanics (other than the
                    piston rod) so it can't be mechanically hung up. The
                    clutch disc is another issue which may show up
                    later, and I would wonder if the brakes are
                    functioning? Moisture really plays havoc with
                    hydraulics especially if the car is not in a
                    conditioned space. <o:p></o:p></span></p>
                <div>
                  <p class="MsoNormal"><span 
lang="EN-GB"> <o:p></o:p></span></p>
                </div>
                <div>
                  <p class="MsoNormal" style="margin-bottom:12.0pt"><span
                      lang="EN-GB">This is a good time to change all the
                      fluid, replace hoses, rebuild or replace
                      cylinders-fun stuff. Hank<o:p></o:p></span></p>
                  <p><span 
lang="EN-GB">-----------------------------------------<o:p></o:p></span></p>
                  <p class="MsoNormal"><span lang="EN-GB">From: "Perry
                      Small via Healeys" <br>
                      To: "Don Day"<br>
                      Cc: "healey list"<br>
                      Sent: Saturday November 6 2021 6:48:37PM<br>
                      Subject: Re: [Healeys] Clutch plate<br>
                      <br>
                      Don<br>
                      Maybe the slave cylinder is locked up. Pull the
                      pin at the slave and see if the clutch pedal will
                      move.<br>
                      P<br>
                      <br>
                      Sent from my iPhone<br>
                      <br>
                      &gt; On Nov 6, 2021, at 7:36 PM, Don Day via
                      Healeys <a href="mailto:healeys@autox.team.net";
                        
moz-do-not-send="true">&lt;healeys@autox.team.net&gt;</a>
                      wrote:<br>
                      &gt;<br>
                      &gt; Hi List<br>
                      &gt; If a 65 1/2 BJ8Healey has been sitting for
                      over 12 years , Allegedly in a garage and Iâ??m
                      thinking the clutch plate could be stuck to the
                      flywheel, canâ??t push clutch pedal in , can it be
                      freed up .<br>
                      &gt; Thanks Don<br>
                      &gt;<br>
                      &gt;<o:p></o:p></span></p>
                </div>
              </div>
            </blockquote>
          </div>
        </blockquote>
        <p class="MsoNormal"><span lang="EN-GB"> <o:p></o:p></span></p>
        <p class="MsoNormal"><o:p> </o:p></p>
      </div>
      <br>
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