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[Healeys] Shims

Subject: [Healeys] Shims
From: bspidell at comcast.net (Bob Spidell)
Date: Wed, 23 Aug 2017 18:02:55 -0700
References: <000001d31a6b$137d2db0$3a778910$@lachlan@homecall.co.uk> <004f01d31afb$8dfba8b0$a9f2fa10$@sympatico.ca> <dcec9c8f-9de3-3a0c-8fbb-9c8023a7bdf7@comcast.net> <008901d31bac$1c0cc480$54264d80$@sympatico.ca> <1382935b-e478-d341-a821-0a2ea67657c2@comcast.net> <d5db1964-0011-4837-974b-ee0296596ed2@earthlink.net> <14469f72-9c62-3dfe-aefa-337e5e3f4f59@comcast.net> <58e96a2d-1ac3-3f34-6926-13d424e7f9dc@earthlink.net> <d46611bf-9cd7-3582-7c6a-fa006471f2cf@comcast.net> <e67164a7-7cda-e68a-15a8-d09d21fd289e@earthlink.net>
Ah, got it.? Looks like I didn't get the original photos; at least, it's 
not in my mail folders.? Thanks for the explanation (and patience).

Bob


On 8/23/2017 5:25 PM, Bob Haskell wrote:
> Bob,
>
> Have a look at the second picture in my original post - the file name 
> ends in 667.? It's a mock up of the setup on the bench.? The dial 
> indicator is mounted to a magnetic base which is attached to the brake 
> rotor.? The tip of the indicator rests on the outside face of the long 
> nut.? You're right the nut doesn't move, that's the reference.? The 
> indicator will move when you move the brake rotor in and out, 
> indicating the amount of end float.
>
> Cheers,
>
> Bob Haskell
> AHCA 3000 MkI registrar
> http://www.ciahc.org/registry_3000mk1.php
>
> On 08/23/2017 07:16 PM, Bob Spidell wrote:
>> I'm missing something ... the nut won't move regardless of end float 
>> (the hub and rotor will, though).
>>
>> We are talking about the large castellated nut that should be 
>> seriously torqued, right?
>>
>>
>> On 8/23/2017 4:13 PM, Bob Haskell wrote:
>>> Bob,
>>>
>>> The dial test indicator's tip rests on the outside face of the long 
>>> nut.
>>>
>>> Cheers,
>>>
>>> Bob Haskell
>>> AHCA 3000 MkI registrar
>>> http://www.ciahc.org/registry_3000mk1.php
>>>
>>> On 08/23/2017 12:00 PM, Bob Spidell wrote:
>>>> '... I made a long "nut", replacing the castellated axle nut, that 
>>>> sticks out the hub.'
>>>>
>>>> Why?? The 'stock' nut is easy enough to get a socket on.
>>>>
>>>> Bob
>>>>
>>>>
>>>> On 8/23/2017 2:59 AM, Bob Haskell wrote:
>>>>> After seating the bearings, I'll put too many shims in and measure 
>>>>> the end float with a dial indicator mounted on the brake rotor 
>>>>> with a magnetic base.? I made a long "nut", replacing the 
>>>>> castellated axle nut, that sticks out the hub.
>>>>>
>>>>> Cheers,
>>>>>
>>>>> Bob Haskell
>>>>> AHCA 3000 MkI registrar
>>>>> http://www.ciahc.org/registry_3000mk1.php
>>>>>
>>>>> On 08/23/2017 12:30 AM, Bob Spidell wrote:
>>>>>> OK, I finally got off my duff and RTFM'd the Bentley manual; you 
>>>>>> are correct that there should be no end float (don't know where I 
>>>>>> got the 0.003").? Thanks for pointing this out.
>>>>>>
>>>>>> Bob
>>>>>>
>>>>>>
>>>>>> On 8/22/2017 6:06 PM, Mirek Sharp wrote:
>>>>>>>
>>>>>>> For sure a Fairchild A10 would be a blast, but I would need a 
>>>>>>> bigger garage.
>>>>>>>
>>>>>>> There should be no perceptible end-float in the front hub 
>>>>>>> assemble. Follow the factory workshop, or Norm Nock?s guidance 
>>>>>>> if you have his tech tips.? Set the end-float without any grease 
>>>>>>> in the bearings (and therefore leave the oil seal off).? I spray 
>>>>>>> a little WD-40 or equivalent on the bearing as I can?t bear to 
>>>>>>> spin them when dry, but the WD-40 does not interfere with the 
>>>>>>> feel you need to get no end-play.?? On first assembly, leave the 
>>>>>>> shims out and tighten the nut while spinning the hub until there 
>>>>>>> is noticeable drag.?? I like to get quite a bit of drag, but 
>>>>>>> without locking it up.? This seats the bearings. Then 
>>>>>>> disassemble and reassemble, adding and subtracting shims until 
>>>>>>> there is no perceptible end-float, but no drag.? For those of us 
>>>>>>> who do not do it for a living, be patient and go over it several 
>>>>>>> times until you are convinced you have it right.?? Then, take it 
>>>>>>> apart, pack the bearings, put the seal in and re-assemble it.? 
>>>>>>> The nut gets torqued to between 40 and 70 lb/ft (at least for a 
>>>>>>> BT7).? I always spin the hub while tightening.? This will lock 
>>>>>>> the inner bearing races, spacer, and shims in compression to the 
>>>>>>> swivel axle (I think I mis-spoke and said hub in my previous 
>>>>>>> text). The oil seal does not get affected as it is in the hub 
>>>>>>> and turns on the polished boss on the swivel axle, not the 
>>>>>>> spacer (which would tear it to bits in a few miles).
>>>>>>>
>>>>>>> Now I want to go searching for Warthog videos.
>>>>>>>
>>>>>>> Cheers,
>>>>>>>
>>>>>>> Mirek
>>>>>>>
>>>>>>> *From:*Healeys [mailto:healeys-bounces at autox.team.net] *On 
>>>>>>> Behalf Of *Bob Spidell
>>>>>>> *Sent:* August-22-17 10:43 AM
>>>>>>> *To:* healeys at autox.team.net
>>>>>>> *Subject:* Re: [Healeys] Shims
>>>>>>>
>>>>>>> Couple things:
>>>>>>>
>>>>>>> 1) I'm too lazy to fetch my Bentley (manual), but I think the 
>>>>>>> spec is 0.003"--i.e. just a smidge--of end float on the stub 
>>>>>>> axles, to allow for expansion of the bearings when warm. Please 
>>>>>>> correct me if I'm wrong as I'm going into my axles soon.
>>>>>>>
>>>>>>> 2) putting all in compression--a lot of compression--also locks 
>>>>>>> the inner spacer--the one the seal rides on, lest it spin
>>>>>>>
>>>>>>> 3) I would love to have a Warthog (A-10)*
>>>>>>>
>>>>>>> Bob
>>>>>>>
>>>>>>> * Many years ago, I was preparing to depart Burbank airport in 
>>>>>>> my Cherokee, there was a couple of spotless, sparkling Warthogs, 
>>>>>>> resplendent in an (almost) BRG paint, parked on the ramp, with 
>>>>>>> canopies up and flight ladder extended (pre 9/11, of course). 
>>>>>>> They must have been coming from or going to a nearby airshow.? 
>>>>>>> I'm thinking, 'Gee, I wonder if they left the keys in ...'
>>>>>>>
>>>>>>> On 8/21/2017 9:03 PM, Mirek Sharp wrote:
>>>>>>>
>>>>>>> ??? ?Only? somewhat technical packing pieces?? Don?t under-estimate
>>>>>>> ??? their importance.? When fully tightened with zero 
>>>>>>> end-float,? the
>>>>>>> ??? ?tube? created around the stub axle created by putting, inner
>>>>>>> ??? races, spacer, shims, washer and nut into compression 
>>>>>>> against the
>>>>>>> ??? hub act as a structural member and take some of the load off of
>>>>>>> ??? the stub axle, which is prone to cracking if the correct 
>>>>>>> procedure
>>>>>>> ??? is not followed, as we all know.
>>>>>>>
>>>>>>> ??? If I do not have the correct new shim that I need to hand, I 
>>>>>>> will
>>>>>>> ??? re-use old ones providing they have not been battered or 
>>>>>>> creased.???? Also, I try to use the combination of thickest 
>>>>>>> shims I can to
>>>>>>> ??? remove end-float.? It should not matter as they are in
>>>>>>> ??? compression, but I had a crank shim in my BSA Road Rocket 
>>>>>>> break up
>>>>>>> ??? once with dire consequences.? In that application, the
>>>>>>> ??? engineering, in my opinion, is a bit dodgy as the shims were 
>>>>>>> used
>>>>>>> ??? to set end-float on the crank, which I seem to recall was 
>>>>>>> 0.002?.
>>>>>>> ??? I had included a thin shim in the combination and that small
>>>>>>> ??? amount of movement, at engine speeds, was enough to pound the
>>>>>>> ??? thing to pieces.? When I rebuild it I worked out the 
>>>>>>> thickness of
>>>>>>> ??? shims needed and had a machinist surface grind one thick 
>>>>>>> shim for
>>>>>>> ??? me.? Not necessary for the Healey wheel bearings, but if any of
>>>>>>> ??? you have an A10 ?.
>>>>>>>
>>>>>>> ??? Mirek
>>>>>>>
>>>>>>> ??? *From:*Healeys [mailto:healeys-bounces at autox.team.net] *On 
>>>>>>> Behalf
>>>>>>> ??? Of *Simon Lachlan
>>>>>>> ??? *Sent:* August-21-17 6:49 AM
>>>>>>> ??? *Subject:* [Healeys] Shims
>>>>>>>
>>>>>>> ??? Hi,
>>>>>>>
>>>>>>> ??? With reference to front wheel bearing shims, I shall be 
>>>>>>> replacing
>>>>>>> ??? the bearings in my MkII?s front RHS when winter has set in. 
>>>>>>> (Won?t
>>>>>>> ??? be long!)
>>>>>>>
>>>>>>> ??? Anyhow, I?ve half a pack of unused shims left and there will be
>>>>>>> ??? others in the hub. Is there any reason why I can?t reuse 
>>>>>>> some/all
>>>>>>> ??? of the old ones &/or mix and match them with some of the new 
>>>>>>> ones?
>>>>>>>
>>>>>>> ??? As I see it, we use the shims to get the correct end float so,
>>>>>>> ??? provided the shims? metallurgy(?) was correct in the first 
>>>>>>> place,
>>>>>>> ??? the old one will still be good to go??? They?re only somewhat
>>>>>>> ??? technical packing pieces???
>>>>>>>
>>>>>>> ??? As ever, I stand ready to be corrected.
>>>>>>>
>>>>>>> ??? Simon
>>>>>>>
>>>>>>>
>>>>>>>
>>>>>>
>>>>>>
>>>>>>
>>>>
>>>>
>>>
>>
>>
>


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