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[Healeys] 100-4 BN2 Front suspension alignment question

To: List Healey <healeys@autox.team.net>
Subject: [Healeys] 100-4 BN2 Front suspension alignment question
From: bertvanbrande@yahoo.com
Date: Mon, 15 Jun 2009 19:03:52 -0700 (PDT)
Hi,

As I was going over my 100-4 BN2 frame one more time before sending it off to 
paint, I noticed the left front suspension front A-arm bracket sitting higher 
than the right one.  Measurements confirmed that it is about 5/16" higher, the 
rear A-arm bracket is about 3/16" higher than the left one.

This prompted me to re-attach the front suspension and re-evalute 
camber/caster.  I took multiple measurements with a digital level with a 
magnetic mount that snaps to the hubs and I confirmed camber with a plumb line, 
measurements and trig math (to be honest using a calculator on the web.)

Here's the results:

LH Camber  1.1   shop manual spec = 1.0  
RH Camber  0.6

LH Caster  1.2   shop manual spec = 1.75
RH caster  1.7   (caster measured from -20 to +20 degree wheel rotation)

I could adjust the camber with the upper adjustable offset bushes and actually 
bring this close to 0 degrees which seems to be the current preference with 
modern tires.

Note that the car is on a rotisserie, connected by the bumper bracket mounts.  
It is easy to level the car.  The car is not loaded, no engine/trans just the 
frame + body panels so no flexing.

The caster numbers confirm the measurement of the brackets height.
 1/8" of height difference between front and back compared to left correspond 
roughly to 0.5 degrees.  So adjusting the caster will require cutting and 
welding brackets and probably shock plate.

But before I do that I would like to ask if a 0.5 degree difference in caster 
is noticeable.  These numbers could also change again when the frame is fully 
loaded.  They probably will as the left rail was repaired with kilmartin 
sections, so this one is probably a bit less prone to flexing.  I remember 
camber was measured at the reputable Healey shop where we did the body/frame 
repair and was exactly 1 degree on both sides with the car pre-loaded with 
700lbs of lead simulting engine/trans weight.  I am unsure however if/how 
caster was checked.  

Upon removal I tagged the suspension according to the side of the car but the 
previous owner could have things swapped around.  So I might also test changing 
the suspension from left to right and re-measure.  Is this usefull at all?

Am I fretting to much over this?  Is 0.5 degrees difference still within spec?  
Should I just have the frame painted, the car assembled and see how the car 
rides and bring it to an alignment shop and change things if required?

Sorry for the long winding email,  
Looking forward for your advice and experiences

Bert
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