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Re: TR4 Gearbox

To: vinttr4@FORBIN.COM, fot@autox.team.net
Subject: Re: TR4 Gearbox
From: Catpusher@aol.com
Date: Thu, 2 Jan 1997 00:44:07 -0500
In a message dated 97-01-01 14:16:46 EST, you write:

<< I checked the thrust wasshers one more time and checked the needle
 bearing position and you're right on! The cages appeared to be flush
 with the ends of the gear, and the diameter of the grooves coincided
 with the diameter of the bearing cages. The grooves were very shallow
 but I'm sure that was the cause.
 
 I find that the bores for the needle bearings are deep enough that the
 bearings can be driven in maybe another quarter of an inch. I honestly
 don't remember how far I drove them in when I assembled the gearbox a
 year ago. I think I'll put new ones in, since I have the thing apart,
 and drive the bearings further in, in hopes that it will take longer for
 them to walk out to the ends, unless someone knows of a reason to not do
 that.
 
 Now, is there any particular trick to use to prevent a recurrence?
  >>
 The factory addressed this common problem by machining the laygear I.D. for
a
circlip, PN 147749, late in the TR4A (or early in the TR250- the laygear part
# did not change!) I would use this set up.  Do NOT press the brg in all the
way - please read the factory manual about brg lettering facing outwards.
 Use the TRF slightly longer bearings, as this is the most common brg failure
in this GB.  I also strongly advise the proper use of Loctite RC/620 (do not
use the similar brg with the grease hole with 
RC/620. Use magnification to check the layshaft brg area.
good luck from HP

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