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FW: RE: British Cars Digest #1332 Fri Aug 19 11:32:57 MDT 1994

To: british-cars@autox.team.net
Subject: FW: RE: British Cars Digest #1332 Fri Aug 19 11:32:57 MDT 1994
From: Ray James <rwj4123@sigma.tamu.edu>
Date: Tue, 23 Aug 94 12:57:10 PDT
Second attempt, replacing several lines (in ALL CAPS) which mysteriously 
vanished at 
time of transmission...sorry to waste time/bandwidth.
---------------Original Message---------------
>Marcus Tooze writes, "A friend said he ran his 
>Midget with a straight pipe (no muffler) and it sounded great...will
>it be WAY too noisy??

(apologies for being 4-5 issues behind)  As a college student a few (well, too 
many) 
years ago I drove my first car (64 Midget) happily with a straight pipe for 
many months 
after my limited financial resources were diverted to expenses other than new 
mufflers. 
 IMHO the car was not loud (when not driven too enthusiastically), although one 
of 
Austin's finest disagreed.  I added a muffler.  (I would put a straight-through 
glass 
packed muffler of some sort on today, so I could at least point to something 
when the 
officer and I lean down to look at the exhaust system!)


I have a question--I'm rebuilding the 1500 engine in the 79 Midget (of which I 
earlier complained of dribbling oil out the dipstick).  Still have no real 
evidence as 
to what might have been the cause, except the piston-bore clearances were 6-7 
mils, but 
no noticable wear, not even a lip you could feel or see at top of the bore.  
The theory 
is that the excess clearance (spec says .003 or so, I think) plus very STICKY 
rings led 
to 
some blow-by of combustion products, just enough to pressurize the crankcase 
and force 
oil out everywhere.  I went for +0.020 pistons, which came from same maker as 
original 
pistons, thru Moss (can't remember maker, AP?), and which were all very close 
to each 
other (within a tenth of mil or so) in diameter.

The question:  the crankshaft (reground) thrust is out of specs (now 0.018, 
can't 
remember spec max, but it is 0.010 or so probably) with standard (new) thrust 
bearings. 
 I've ordered +0.005 thrust bearings, got them last night, but haven't 
installed them 
yet.  I decided not to get the 0.015 since they might have been too tight (spec 
also 
has a minimum, I think)  Machinist (knowledgable) says I can dimple the back of 
the 
bearings with a center punch to raise deformations and effectively tighten the 
thrust 
clearance if needed.  I have about decided to do that, but thought I'd get 
opinions on 
the subject...Is there anything wrong with the suggestion to dimple (he called 
it 
knurl) the bearing back if needed?  

Also, I measured the clearance as per photo in Haynes MG manual, but the 
measurement 
pictured is *not* between bearing and bearing surface, but between the machined 

surfaces on aft fwd side of crank boss-to-which-clutch-attaches and aft side of 
rear 
main bearing cap.  The bearings are in top half of bearing only, the bearing 
groove is 
terminated by the main bearing cap.  I expected to be required to measure 
clearance 
between bearing and surface. 

(...LIGHT BULB GOES ON!)  I REALIZE NOW THINKING ABOUT IT THAT I SHOULD 
PROBABLY HAVE 
MEASURED THE MAXIMUM 
clearance (crankshaft pushed aft) and min clearance (crank pushed fwd) and 
subtract.  I 
didn't do it this way.  I only measured max clearance, as (I thought) was 
implied by 
Haynes.  

Help, what measurement is needed, please?

Confusedly yours,
Ray

-------------------------------------
Name: Ray W. James
Texas Transportation Institute
Civil Engineering Department, Texas A&M University
E-mail: Ray James <rwj4123@sigma.tamu.edu>
Date: 08/23/94
Time: 06:56:18
-------------------------------------




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