> A couple of questions, is the OD
> more prone
> to leaks if overfilled?
Just a bit shouldn't make much difference, but too much definitely can. There
is a vent on top of the OD that can throw oil if it
is overfilled. Easy enough to find out, just let some out until the level
either comes down to the mark on the dipstick or (if you
have a later gearbox) quits running out the fill plug hole.
> Secondly, can you remove the OD unit from the trans with the trans in
> the car?
Mating the OD to the gearbox is a difficult chore even with them out of the
car. I've never tried doing it in the car, but it
doesn't seem worth the aggravation, especially since a common source of leaks
is distortion in the adapter plate.
> Just dreading the whole front clip, etc. removal process, even as a
> winter project.
My suggestion would be to pull the gearbox & OD as a unit, leaving the engine
in the car. No need to pull the front apron if you do
it that way. The flat rate manual claims you can get the gearbox out and back
in in less than 5 hours (yeah, right).
Randall
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