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Brake cleaning questions

To: triumphs@autox.team.net
Subject: Brake cleaning questions
From: "Roger Colson" <sassamon@mediaone.net>
Date: Fri, 12 Nov 1999 22:06:27 -0500
Hello all,

    Pondering my brake rebuild and have a few questions.

    I have found conflicting information on cleaning brake parts.  One 
is that ONLY brake fluid (fluif) be used.  Then another is that ONLY 
methylated spirits be used.  I was told NEVER to use alcohol near 
brakes. And still another is to buy the brake cleaner in the spray can.

    Thinking about this challenge, and dragging up my 20 year old 
chemistry, I would consider different cleaners can be used 
depending upon what level of assembly the cylinder is in.  The 
rubber parts are the weak link in the brake system.  Petroleum 
products wreak havoc on latex.  (Don't use petroleum jelly with 
condoms)  I would guess that a cylinder with no rubber parts would 
be pretty inert and would not be damaged by most solvents.  The 
trick would be to make sure there was no residual solvent left.  How 
did Girling or Lockheed clean the cylinders in the factory?

    After the rubber seals are in place, protection from petroleum 
would be a must.  Lubrication for assembly would be provided by 
brake fluid or "red brake grease".  Rebuilding instructions always 
mention cleanliness.  But cleaning up the outside using brake fluid 
would make a messy puddle.  

    My current plan, subject to revision, is to disassemble the 
cylinder to metal only.  Clean the fluid out of the inside and the crud 
off the outside by using a water based solvent in an ultrasonic 
cleaner.  Rinse well, blow off as much surface water as possible and 
bake to dry off the remainder.  Inspect the cylinder for wear and 
hone if necessary.   Re-clean to remove the honing residue.  Then 
re-assemble with new rubber parts.

Thank you for comments.

Roger Colson
57 TR3  TS21383L
sassamon@mediaone.net

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