Tom
If you are going to put this in the Spitfire repair tip file, use the
following clarified version or any parts that seem appropriate:
I installed the new Borg and Beck clutch in my 79 Spitfire. In the
process I did a few of things I omitted in previous clutch
replacements:
1. I drilled out the bell housing bushes that hold the release lever
pin and replaced with new tight ones. I went a size larger, too, 3/8"
i.d. and 1/2" o.d. And of course went to a larger, 3/8" pin (a good
bolt actually).
2. The lever release pin hole was drilled out to 3/8. The hole was
badly worn out of round.
3. Since the push rod on the lever was also worn, I replaced the rod
and the pin on which it rotates. Between the wear found on the rod and
the pin I figure about 1/8" of slave piston travel was wasted.
It all works great!
Also, just for those who don't know, use the guide pin method of
installation.
Cut the heads off of two 7/16" x 2.5" bolts. Grind the cut end to a
bullet point and screw the thread end into the two top bell housing bolt
holes in the top of the engine block (the outer ones, not the center
one)
Insert the trans into the car via the right hand door (for US models),
tail high to get the bell housing under the dash. Leave tail pointed
toward the right hand door until the right side of the bell housing
flange is forward to right side of firewall cut out. Swing tail end to
near center, resting the bell housing on the frame.
Using one jack raise the rear of motor up 2". With a second (wheeled
preferably) floor jack, elevate transmission to equal height and slide
forward onto the guide pins. Adjust the jacks to assure the bell
housing flange plane and the flywheel plane are parallel. This will
align the spigot shaft and crank bushing. Slide the transmission home
and bolt it up! Remove the guide pins and install the correct bolts.
This is a thousand times easier than wrestling the weight of the unit to
align all the parts. Some TR3 guy told me about this method. It will
come in useful for the new people on the list.
Thanks
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