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[Healeys] Shroud Repair.

Subject: [Healeys] Shroud Repair.
From: YNOTINK at msn.com (WILLIAM B LAWRENCE)
Date: Tue, 11 Jul 2017 03:55:14 +0000
References: <002a01d2f7c5$e70ecad0$b52c6070$@com.au> <15d228118ff-c01-e354@webjas-vab174.srv.aolmail.net> <CY4PR14MB1160E2F3737C3A41F2FC978890A90@CY4PR14MB1160.namprd14.prod.outlook.com>, <CAKkXjqPBqA7Oj_-JEm9B910u0Fu4-HKAfTs1rZaTA8JrwjZ=YA@mail.gmail.com>
No, actually they were gas welded. I've seen photos of the process. The guy 
repairing my front shroud is using gas welding. A real craftsman.

________________________________
From: Healeys <healeys-bounces at autox.team.net> on behalf of richard mayor 
<boyracer466 at gmail.com>
Sent: Tuesday, July 11, 2017 12:50:58 AM
To: healeys at autox.team.net
Subject: Re: [Healeys] Shroud Repair.

All the various panels that make up the shroud were TIG welded by Jensen.


A gap that big should have a new piece of Aluminum gas welded back in (if you 
can find the right guy)  then the metal can be hammered back in to shape. TIG 
weld usually are too hard and crack when worked and tend to get bondo over the 
tops of them.  I have never seen any "factory applied" filler in any of the 
cars I have worked on.  I don't believe the BMC factory ever used it.


Cheers,


Henry Morrison, Albuquerque, NM



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________________________________
Sent: Saturday, July 8, 2017 8:01 AM
Subject: Re: [Healeys] Shroud Repair.

I agree with John.  And don't use fiberglass!!

Keith


-----Original Message-----
Sent: Sat, Jul 8, 2017 7:00 am
Subject: Re: [Healeys] Shroud Repair.

Mike, not a job for novices or the faint hearted. You can end up with a big 
blob of alloy on the floor no matter what welding technique you try. TIG with 
an alternating current is the only way to go.
Bight the bullet and send it to a professional for repair
John Rowe
Qld Australia

Sent: Saturday, 8 July 2017 8:29 AM
Subject: [Healeys] Shroud Repair.

I've got  a couple-inch gap on the rear shroud at the flange bend.  What's the 
best way to deal with it? I'd rather do it myself - just because that's how I'm 
approaching the restoration.
I've got  MIG welder and I closed a couple small tears in the front shroud  
with it.  I also fill a small hole by using a copper spoon behind the hole.  
When I was done grinding ithe fixes came out OK. I'm hesitating to use the 
spoon on a hole this size. The metal is also pretty thin there from corrosian. 
I could use fiberglass, I suppose, , but I'd rather not.


I've been surprised by the amount of factory-applied filler I've uncovered on 
both shrouds.  At first I thought I thought it was damage repair with the first 
owner, but then I noticed that the reverse sides of the shrouds showed no sign 
of trauma - the filler was used not to fill but to shape the contour..
[X]

Cheers and Thanks Again,
Mike Tobin
Townsend, Montana



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